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Coated welding wire for welding low-alloy high-strength steel and manufacturing method

A high-strength steel and low-alloy technology, applied in the field of coated welding wire and preparation for low-alloy high-strength steel welding, can solve the problems of industrial production loss, affecting the mechanical properties of welding products, and the strength of low-alloy steel, so as to reduce cold cracks and Effect of diffusible hydrogen content, enhanced weld strength and toughness

Inactive Publication Date: 2017-05-31
安徽飞弧焊业股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Delayed cracks have three processes: incubation period, slow diffusion period and sudden fracture period, which seriously affect the mechanical properties of welded products and cause serious losses to industrial production
In order to prevent the occurrence of cold cracks, basic welding rods or fluxes are often used, but because basic welding rods cannot meet the strength requirements of low-alloy steels, it is necessary to explore a method that is suitable for the welding performance of low-alloy high-strength steels and can effectively prevent cold cracks. Welding wire, so as to obtain low-alloy high-strength steel products with better performance, has become a technical problem that those skilled in the art need to solve urgently

Method used

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  • Coated welding wire for welding low-alloy high-strength steel and manufacturing method

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Embodiment 1

[0055] A coated welding wire for low-alloy high-strength steel welding, including a welding wire base and a coating on the surface of the welding wire base, wherein the welding wire base components include: Ti 0.029%, Al 0.01%, Nb 0.11%, C 0.1% , Cr0.2%, Si 0.3%, N 0.03%, Ni 4%, Mo 0.1%, P≤0.002%, S≤0.002%, the balance is iron and unavoidable impurities; among them, K specified by the following formula with a value of 0.013,

[0056] K=29[Ti]+52[Al]+27[Nb]-100[N],

[0057] Where [Al], [Ti], [Nb] and [N] represent the weight percentages of Al, Ti, Nb and N in the wire matrix components, respectively.

Embodiment 2

[0059] A coated welding wire for low-alloy high-strength steel welding, including a welding wire base and a coating on the surface of the welding wire base, wherein the welding wire base components include: Ti 0.041%, Al 0.015%, Nb 0.083%, C 0.15% , Cr0.3%, Si 0.5%, N 0.01%, Ni 7%, Mo 0.6%, P≤0.002%, S≤0.002%, the balance is iron and unavoidable impurities; among them, K specified by the following formula with a value of 0.032,

[0060] K=29[Ti]+52[Al]+27[Nb]-100[N],

[0061] Where [Al], [Ti], [Nb] and [N] represent the weight percentages of Al, Ti, Nb and N in the wire matrix components, respectively.

Embodiment 3

[0063] A coated welding wire for low-alloy high-strength steel welding, including a welding wire base and a coating on the surface of the welding wire base, wherein the welding wire base components include: Ti 0.032%, Al 0.013%, Nb 0.095%, C 0.12% , Cr0.25%, Si 0.4%, N 0.02%, Ni 5.5%, Mo 0.35%, P≤0.002%, S≤0.002%, the balance is iron and unavoidable impurities; surface coating raw materials include by weight percentage : 5% of graphite, 15% of lithium carbonate, 7% of potassium carbonate, 10% of sodium carbonate, 7% of titanium dioxide, 4% of feldspar, 44% of deoxidizer, and 8% of active agent; wherein, the K value specified by the following formula 0.022,

[0064] K=29[Ti]+52[Al]+27[Nb]-100[N],

[0065] Where [Al], [Ti], [Nb] and [N] represent the weight percentages of Al, Ti, Nb and N in the wire matrix components, respectively.

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Abstract

The invention discloses a coated welding wire for welding low-alloy high-strength steel. The coated welding wire comprises a welding wire substrate and a coating which coats the surface of the welding wire substrate, wherein the welding wire substrate is made from the following components in percentage by weight: 0.029 to 0.041 percent of Ti, 0.01 to 0.015 percent of Al, 0.083 to 0.11 percent of Nb, 0.1 to 0.15 percent of C, 0.2 to 0.3 percent of Cr, 0.3 to 0.5 percent of Si, 0.01 to 0.03 percent of N, 1.4 to 1.7 percent of Ni, 0.1 to 0.6 percent of Mo, less than or equal to 0.002 percent of P, less than or equal to 0.002 percent of S, and the balance of iron and unavoidable impurities, wherein as specified by the following formula, K is between 0.013 and 0.032, K=29[Ti]+52[Al]+27[Nb]-100[N]; [Al], [Ti], [Nb] and [N] represent the weight percentage contents of Al, Ti, Nb and N in the welding wire substrate respectively. The invention further discloses a manufacturing method of the coated welding wire for welding the low-alloy high-strength steel. By adopting the coated welding wire, high strength of welding metal is ensured, the welding performance of the low-alloy high-strength welding wire is improved finitely, the occurrence of cold cracks is controlled, a low splashing rate is achieved, and the welding requirement of the high-strength low-alloy steel is met.

Description

technical field [0001] The invention relates to the technical field of coated welding wire, in particular to a coated welding wire for welding low-alloy high-strength steel and a preparation method thereof. Background technique [0002] Low-alloy high-strength steel has good weldability, excellent formability and low manufacturing cost, so it is widely used in pressure vessels, vehicles, bridges, construction, construction machinery, mining machinery, textile machinery, marine structures and other fields. With the development of modern industry, the welding structure tends to be large-scale, large-capacity and high-parameter. Many new problems have emerged in the production of welded low-alloy high-strength steel, among which the most common and serious one is welding. crack. Common welding cracks can be divided into hot cracks, cold cracks and reheat cracks according to the temperature at which they are generated. Cold cracks are most likely to occur in welding low-medium...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/30B23K35/36B23K35/40
CPCB23K35/3066B23K35/3602B23K35/40
Inventor 卢齐元
Owner 安徽飞弧焊业股份有限公司
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