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Method for producing common flat key through continuous drawing and continuous rolling process

A common type, continuous rolling technology, applied in the production of common type flat keys by continuous drawing and rolling process, can solve the problems of affecting the physical properties of the workpiece, low product surface hardness, carbon emission environment, etc., and achieve environmental protection, The effect of stable product quality and resource saving

Inactive Publication Date: 2017-05-17
薛根友
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the surface hardness of the product is low, which affects the physical properties of the workpiece. At the same time, the carbon emission caused by repeated annealing of the material also has a negative impact on the environment, and the waste of resources is serious.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0017] Below in conjunction with the examples, the specific implementation of the present invention will be further described in detail. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0018] A method for producing ordinary flat keys by continuous drawing and rolling process, comprising the following steps:

[0019] Rust removal: use physical or chemical methods to remove floating rust on the surface of raw materials to meet the requirement of no rust marks on the surface.

[0020] Tractor diameter reduction: Straighten the 2-meter-long end of the φ10mm round wool material and machine it into a traction head with an outer diameter of φ7.5mm or φ8.0mm and a length of 150mm.

[0021] Diameter reduction: Pass the traction head through the φ8.3mm alloy die installed on the inverted wire drawing machine, and perform continuous drawing and diameter reduction according to the production safety o...

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PUM

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Abstract

The invention relates to the field of continuous drawing and continuous rolling process mining equipment heat radiation, in particular to a method for producing a common flat key through a continuous drawing and continuous rolling process. According to the method, the production efficiency is high, central difference control of product h8 limit deviation is facilitated, the surface hardness is high, the material utilization rate is high, no annealing is needed, and carbon emission is avoided. The method comprises the following steps of rust removal, wherein surface floating surface removal is carried out on the surface of a wire through a chemical or physical method; head reducing, wherein one to two meters of the end of the wire rod wire subjected to full rust removal are straightened, and a dog machine is used for reducing till the wire rod wire can penetrate a mold drawing head; reducing, wherein a rolling reducing wire rod wire drawing head penetrates an alloy mold mounted on an inverted wire drawing machine for reducing work; blank making, wherein the surface of the wire rod wire with reducing completed is subjected to cold drawing and residual powder removal, the reducing drawing head of the wire rod wire penetrates a cold rolling mold, and the mold feed quantity is adjusted on the inverted wire drawing machine for blank making; and cold rolling forming, wherein a machining-quantity wire rod wire blank is subjected to h8-level precision central difference control forming straightening on a straightening forming cold rolling machine, and cutoff is achieved to form a flat key blank.

Description

technical field [0001] The invention relates to the field of heat dissipation of mining equipment in the continuous drawing and rolling process, in particular to a method for producing ordinary flat keys by adopting the continuous drawing and rolling process. Background technique [0002] At present, the national standard GB / T1096 common type flat key for key-connection transmission parts of general machinery parts in my country. The working surface b implements the h8 limit tolerance, and the geometric precision is very high. Since the tensile strength of the key should be greater than or equal to 590Mpa, the carbon content of the raw material should be around 45%. Mechanical finishing is difficult, the physical deformation of the material is obvious, and the product qualification rate is low. [0003] The existing domestic manufacturing methods of such products basically use raw material alloy mold cavity or cold rolling forming to process billet bar. This method is rel...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 薛根友
Owner 薛根友
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