Carbon roaster flue wall guy brick precast block and production method thereof
A prefabricated block and roasting technology, which is applied in the field of carbon roasting furnace, can solve the problems of anode carbon block quality fluctuation, corrosion, energy waste, etc., and achieve the effect of improving anti-corrosion ability, increasing corrosion degree, and reducing processing procedures
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Embodiment 1
[0029] With 70~80wt% high alumina bauxite clinker, 3~8wt% silicon carbide, 3~10wt% silica fume, 3~5wt% alumina powder, 3~10wt% kyanite fine powder, 3 ~5wt% pure calcium aluminate cement and 3~8wt% metal silicon powder are used as raw materials, plus 0.1wt% explosion-proof fiber and 0.2wt% sodium tripolyphosphate as admixtures, mix well, add water and stir, put into the mold Inside, it is molded in blocks by pouring vibration molding method, after natural curing for 24 hours, and finally baked at 110 ℃ ~ 300 ℃ for 24 hours, and then the prefabricated blocks of carbon roasting furnace flue wall drawn bricks are obtained.
[0030] The carbon roasting furnace flue wall drawing brick prefabricated block Al that present embodiment 1 makes 2 o 3 : 65~70%; normal temperature and pressure: 110~130MPa; high temperature flexural strength (1350℃×0.5h): ≥10~12MPa; thermal shock resistance (1100℃ water cooling, times): ≥45~48; 1100 ℃×3h acid corrosion resistance: no obvious erosion and pe...
Embodiment 2
[0032] With 65~75wt% high alumina bauxite clinker, 10~15wt% silicon carbide, 3~5wt% silica fume, 5~10wt% alumina powder, 5~8wt% kyanite fine powder, 4 ~8wt% pure calcium aluminate cement and 3~5wt% metal silicon powder are used as raw materials, plus 0.1wt% explosion-proof fiber and 0.2wt% sodium hexametaphosphate as admixtures, mix well, add water and stir, put into the mold Inside, it is molded in blocks by pouring vibration molding method, after natural curing for 36 hours, and finally baked at 110 ℃ ~ 300 ℃ for 24 hours, and then the prefabricated blocks of carbon roasting furnace flue wall drawn bricks are obtained.
[0033] The carbon roasting furnace flue wall drawing brick prefabricated block Al that present embodiment 2 makes 2 o 3 : 60~65%; normal temperature and pressure: 100~120MPa; high temperature flexural strength (1350℃×0.5h): ≥8~10MPa; thermal shock resistance (1100℃ water cooling, times): ≥45~50; 1100 ℃×3h acid corrosion resistance: no obvious erosion and p...
Embodiment 3
[0035]With 60~70wt% high alumina bauxite clinker, 10~20wt% silicon carbide, 3~5wt% silica fume, 3~8wt% alumina powder, 5~10wt% kyanite fine powder, 5 ~10wt% pure calcium aluminate cement and 4~6wt% metal silicon powder are used as raw materials, plus 0.1wt% explosion-proof fiber and 0.2wt% sodium citrate as admixtures, mix well, add water and stir, and put into the mold , formed in blocks by pouring vibration molding method, after 36 hours of natural curing, and finally baked at 110 ℃ ~ 300 ℃ for 48 hours, that is, the prefabricated blocks of carbon roasting furnace flue wall drawn bricks.
[0036] The carbon roasting furnace flue wall drawing brick prefabricated block Al that present embodiment 3 makes 2 o 3 : 60~65%; normal temperature and pressure: 100~125MPa; high temperature flexural strength (1350℃×0.5h): ≥9~11MPa; thermal shock resistance (1100℃ water cooling, times): ≥50~55; 1100 ℃×3h acid corrosion resistance: no obvious erosion and penetration; load softening tempe...
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