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Thermosetting modified polystyrene board and its production process

A polystyrene board, thermosetting technology, applied in the field of construction, can solve the problems of fire, the cavity generated by the thermal insulation system, and the poor fire resistance of the polystyrene board, so as to prolong the life of the building, reduce the maintenance cost and prolong the service life.

Inactive Publication Date: 2019-04-23
王树礼
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the existing polystyrene board production process is to infiltrate the inorganic polymer into the interior of the polystyrene board by the infiltration method to increase its thermosetting and fire resistance, and the infiltration method may have uneven infiltration, which makes the produced polystyrene board The water absorption rate of the board is relatively high, and there will be pan-alkaline phenomenon. The high water absorption rate will cause the polystyrene board to be prone to cracking, deformation, shrinkage, and easy breakage in actual use.
As a kind of thermoplastic polymer insulation material, polystyrene board usually softens and melts when heated, the heat release amount of combustion is large, and the amount of smoke is also large. After being exposed to fire, shrinkage and melting will lead to generation of heat in the insulation system. The cavity burns violently in the flashover state, and the burning drips are ignitable, so because the fire resistance of polystyrene board is relatively poor, its large-scale application also brings frequent fires

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A thermosetting modified polystyrene board includes the following raw materials in parts by weight: 800 kg of polystyrene particles, 80 kg of cement, 8 kg of rubber powder, 1 kg of polypropylene fiber, 45 kg of magnesium carbonate, 1 kg of sodium stearate and 550 kg of water.

[0025] The production process of the thermosetting modified polystyrene board includes the following steps:

[0026] (1) Stir the polystyrene particles, cement, rubber powder, polypropylene fiber, sodium stearate and water at a stirring speed of 100r / min for 10 minutes to mix and stir to obtain a mixed solution A;

[0027] (2) Add magnesium carbonate to mixed liquid A, and mix and stir for 10 minutes at a stirring speed of 1200r / min under the condition of heating temperature of 55°C to obtain mixed liquid B;

[0028] (3) Molding the mixed solution B into the thermosetting modified polystyrene board. The thermosetting modified polystyrene board of the present invention adopts heating conditions, adding po...

Embodiment 2

[0030] A thermosetting modified polystyrene board, comprising the following parts by weight of raw materials: polystyrene particles 1000kg, cement 100kg, rubber powder 10kg, polypropylene fiber 2kg, 50kg of a mixture of zinc carbonate and calcium carbonate in any ratio, calcium stearate and A mixture of 2kg of aluminum stearate and 600kg of water in any ratio.

[0031] The production process of the thermosetting modified polystyrene board includes the following steps:

[0032] (1) Stir the polystyrene particles, cement, rubber powder, polypropylene fiber, calcium stearate, aluminum stearate and water at a stirring speed of 150r / min for 15 minutes and mix and stir to obtain a mixed solution A;

[0033] (2) Add zinc carbonate and calcium carbonate to mixed solution A, and mix and stir for 15 minutes at a stirring speed of 1400r / min at a heating temperature of 60°C to obtain mixed solution B;

[0034] (3) The thermosetting modified polystyrene board is molded by casting the mixed solutio...

Embodiment 3

[0036] A thermosetting modified polystyrene board, comprising the following raw materials in parts by weight: 1200kg of polystyrene particles, 120kg of cement, 12kg of rubber powder, 3kg of polypropylene fiber, 55kg of a mixture of magnesium carbonate, zinc carbonate and calcium carbonate in any proportion, and stearin A mixture of 3kg of aluminum acid and sodium methyl silicate in any ratio and 650kg of water.

[0037] The production process of the thermosetting modified polystyrene board includes the following steps:

[0038] (1) Stir the polyphenyl particles, cement, rubber powder, polypropylene fiber, aluminum stearate, sodium methyl silicate and water at a stirring speed of 200r / min for 20 minutes and mix and stir to obtain a mixed solution A;

[0039] (2) Add magnesium carbonate, zinc carbonate and calcium carbonate to mixed solution A, and mix and stir for 20 minutes at a stirring speed of 1600r / min under the condition of heating temperature of 65°C to obtain mixed solution B;...

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PUM

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Abstract

The invention discloses a thermosetting modified polystyrene board and a production technology thereof. The thermosetting modified polystyrene board comprises the following raw materials: polystyrene particles, cement, rubber powder, polypropylene fiber, a foaming agent, a water repellent and water. The production technology comprises the following steps: uniformly mixing and stirring the polystyrene particles, the cement, the rubber powder, the polypropylene fiber, the water repellent and the water to obtain mixed liquid A; adding the foaming agent into the mixed liquid A, and uniformly mixing in a heating condition to obtain mixed liquid B; and moulding the mixed liquid B to obtain the polystyrene board. The invention has the following beneficial effects: in the polystyrene board, the polypropylene fiber, the water repellent and the foaming agent are added into the polystyrene particles through high-speed stirring so that the inorganic polymer is uniformly dispersed into the polystyrene board; and by adding the water repellent, the water absorption rate of the polystyrene board can be reduced, and the produced polystyrene board overcomes the phenomena of falling, cracking and efflorescence while the polystyrene board is relatively light and the thermosetting property and the fire resistance are both improved.

Description

Technical field [0001] The invention relates to the field of construction, in particular to a thermosetting modified polystyrene board and a production process thereof. Background technique [0002] Polystyrene board is used as a protective layer for the waterproof layer, the full name is polystyrene foam board. It is a white solid with a fine closed-cell structure that is made of expandable polystyrene beads containing a volatile liquid foaming agent, which is pre-heated and then heated in a mold. It is often used as the insulation layer of building walls, roof insulation, and composite insulation boards; it is used as insulation material for refrigeration equipment of vehicles, ships and cold storage. [0003] At present, the existing production process of polystyrene board is to infiltrate the inorganic polymer into the inside of the polystyrene board by the infiltration method to increase its thermosetting and fire resistance. However, the infiltration method may have uneven p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/00C04B38/02
CPCC04B28/00C04B16/08C04B18/22C04B16/0633C04B22/10C04B24/10C04B38/02
Inventor 王树礼
Owner 王树礼
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