Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Manufacturing method of oriented silicon steel sheets for low-noise transformer

A technology of oriented silicon steel and manufacturing method, which is applied in the manufacture of inductors/transformers/magnets, parts of transformers/inductors, manufacturing tools, etc., can solve problems such as magnetic flux leakage, achieve broad application space, convenient operation and maintenance, and good application sexual effect

Active Publication Date: 2017-01-04
BAOSHAN IRON & STEEL CO LTD
View PDF9 Cites 40 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, since the magnetic permeability of the groove is much smaller than that of the substrate, magnetic flux leakage will be formed there during the magnetization process, and the existence of free magnetic poles makes the magnetic force line always perpendicular to the side wall of the groove. At this time, the magnetic force line warps, such as figure 1 shown

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Manufacturing method of oriented silicon steel sheets for low-noise transformer
  • Manufacturing method of oriented silicon steel sheets for low-noise transformer
  • Manufacturing method of oriented silicon steel sheets for low-noise transformer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0072] (1) Laser scoring before decarburization annealing

[0073] Oriented silicon steel undergoes ironmaking, steelmaking, continuous casting, hot rolling, and then one cold rolling to a final thickness of 0.25 mm. Linear micro-grooves are scored on its surface with a laser with a pulse width of 10 nanoseconds. The laser output power is 200W, the light wavelength is 1030nm, and the repetition frequency is 100KHz. The light spot focused on the surface of the steel plate is elliptical. According to formula Calculated single pulse instantaneous peak power density 8.0×10 6 W / mm 2 , by adjusting the scanning speed and the number of scans to control the total energy injected by the laser into the unit score line length on the steel plate surface, so as to control the size of the formed groove; adjust the groove shape by adjusting the incident angle of the laser beam.

[0074] The above laser beam forms oblique quadrilateral or inverted trapezoidal linear grooves on the surface...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a manufacturing method of oriented silicon steel sheets for a low-noise transformer. Grooves in special shaped are formed in a single side or double sides of silicon steel sheets in a mark carving method; the bottom surfaces of the grooves are parallel to approximately parallel to the surfaces of the silicon steel sheets; the angle with the maximum absolute value in included angles between the single side or multiple sides of the inner walls of the groove and the normal plane is defined to be the included angle theta; the include angle theta is in a range of being greater than or equal to -60 degrees but smaller than 0 degree; the included angle theta of each side edge is identical or different; the normal plane refers to a plane vertical to the rolling direction of the silicon steel sheets. The mark carving processing mode is set before or after the decarburizing annealing, or is after the high-temperature annealing, or is after the insulation coating flattening annealing. Pulse laser beams with the single-pulse instantaneous peak value power density not lower than 2.0*10<6>W / mm<2> are used for processing on the surface of the silicon sheets; the laser injection total energy is between 0.002J / mm to 1.3J / mm. The oriented silicon steel sheets manufactured by the method have the advantages that the iron loss is low; after the stress relief annealing, the performance is not reduced; in addition, under the same manufacturing and test conditions, the noise level of the transformer is lowered.

Description

technical field [0001] The invention relates to a method for manufacturing an oriented silicon steel sheet for a low-noise transformer, in particular to a method for manufacturing a notched oriented silicon steel sheet for a low-loss, low-noise transformer. Background technique [0002] In recent years, global energy and environmental problems have become increasingly prominent, and the demand for energy saving and consumption reduction has continued to increase. At present, the loss of the transformer accounts for about 40% of the power transmission system, and the loss of the core made of oriented silicon steel accounts for about 20% of the total loss. Core loss is often referred to simply as iron loss. It can be seen that reducing the iron loss of grain-oriented silicon steel has huge economic and social benefits. In addition, transformer noise caused by factors such as magnetostriction of silicon steel sheets and magnetic force line distortion has also attracted much a...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C21D8/12B23K26/364C25F3/06C25F3/14H01F27/245H01F41/02
Inventor 赵自鹏吴美洪李国保杨勇杰刘宝军沈侃毅黄杰吉亚明孙焕德马长松马爱华穆怀晨凌晨谢伟勇
Owner BAOSHAN IRON & STEEL CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products