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A method for preparing functional reconstituted tobacco leaves with apple pomace

A technology for reconstituting tobacco leaves and apple pomace, applied in the directions of tobacco, application, treatment of tobacco, etc., can solve problems such as consumption of wood resources, and achieve the effects of reducing waste of resources, being beneficial to the protection of forest resources, and reducing the amount of tar released.

Active Publication Date: 2018-01-19
SHAANXI UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to provide a method for preparing functional reconstituted tobacco leaves with apple pomace, which solves the problem that reconstituted tobacco leaves mainly use wood pulp fibers as raw materials and consume a large amount of wood resources

Method used

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  • A method for preparing functional reconstituted tobacco leaves with apple pomace
  • A method for preparing functional reconstituted tobacco leaves with apple pomace
  • A method for preparing functional reconstituted tobacco leaves with apple pomace

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Step 1: add tobacco stems and tobacco leaf waste into hot water at 55°C for 50 minutes at a mass ratio of 1:1, the mass ratio of the mixture of tobacco stems and tobacco leaf waste to hot water is 1:6, and remove impurities from the extract After concentrating to obtain a concentrated solution with a concentration of 40%, the residue after extraction is subjected to refining treatment to obtain a beating degree of 32 ° SR tobacco slurry;

[0032] Step 2: Disperse and disperse the wet pomace produced online in the fruit juice factory into a fiber slurry with a mass concentration of 0.8%; then use a sieving machine to screen, remove impurities, dehydrate and concentrate to a mass concentration of 3%, and then use a fiber dissociator to carry out Step-by-step defrosting and grinding treatment, with a rotation speed of 2800r / min, to obtain pomace pulp with a beating degree of 55°SR, and a fiber length of 0.5mm to 1.5mm;

[0033] Step 3, performing medium-consistency refinin...

Embodiment 2

[0036] Step 1: add tobacco stems and tobacco leaf waste into hot water at 65°C for 40 min at a mass ratio of 1:1, the mass ratio of the mixture of tobacco stems and tobacco leaf waste to hot water is 1:7, and remove impurities from the extract After concentrating to obtain a concentrated solution with a concentration of 45%, the residue after extraction is subjected to refining treatment to obtain a beating degree of 34 ° SR tobacco slurry;

[0037] Step 2: Disperse and disperse the wet pomace produced online in the fruit juice factory into a fiber slurry with a mass concentration of 1.0%; then use a sieve machine to screen, remove impurities, dehydrate and concentrate to a mass concentration of 4%, and then use a fiber dissociator to carry out Step-by-step defrosting and grinding treatment, with a rotational speed of 2900r / min, to obtain pomace pulp with a beating degree of 60°SR, and a fiber length of 0.5mm to 1.5mm;

[0038] Step 3, performing medium-consistency refining on...

Embodiment 3

[0041] Step 1: add tobacco stems and tobacco leaf waste into hot water at 60°C for 50 minutes at a mass ratio of 1:1, the mass ratio of the mixture of tobacco stems and tobacco leaf waste to hot water is 1:6, and remove impurities from the extract After concentrating to obtain a concentration of 50% concentrated solution, the residue after extraction is subjected to refining treatment to obtain a beating degree of 28 ° SR tobacco slurry;

[0042] Step 2, soak the air-dried apple pomace for more than 2 hours, disperse and disperse it into a fiber slurry with a mass concentration of 0.9%; then use a sieve machine to screen, remove impurities, dehydrate and concentrate to a mass concentration of 4.5%, and then use a fiber dissociator to carry out Step-by-step defrosting and grinding treatment, with a rotational speed of 3000r / min, to obtain pomace pulp with a beating degree of 60°SR, and a fiber length of 0.5mm to 1.5mm;

[0043] Step 3, performing medium-consistency refining on ...

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Abstract

The invention discloses a method for preparing functional reconstituted tobacco leaves by virtue of pomace. The method comprises the following steps: extracting tobacco stem and tobacco leaf wastes in hot water, removing impurities in an extracting solution and concentrating the extracting solution, so that a concentrated solution is obtained, and pulping residues obtained from the extraction so as to obtain a tobacco pulp; defibering and decomposing the pomace so as to obtain a fiber pulp; then, conducting screening, removing impurities, conducting dehydrating and concentrating, and conducting fractionated defibering and milling so as to obtain a pomace pulp; conducting medium-consistency refining on softwood pulp so as to obtain an outer fiber pulp; mixing, defibering and dispersing the tobacco pulp, the pomace pulp and the outer fiber pulp, regulating concentration and manufacturing a substrate with a mixed pulp online; and smearing the concentrated solution to the manufactured substrate, and conducting drying and slicing so as to obtain the functional reconstituted tobacco leaves. According to the method disclosed by the invention, by preparing the functional reconstituted tobacco leaves through the full use of the pomace, a filling performance is improved and a tar release amount is reduced, and meanwhile, the finished product (the functional reconstituted tobacco leaves) has a special fruity flavor; raw material production cost is effectively reduced and a wider profit margin is provided to enterprises; and meanwhile, resource waste is relieved and natural environment is protected.

Description

technical field [0001] The invention relates to the technical field of reconstituted tobacco leaves, in particular to a method for preparing functional reconstituted tobacco leaves with apple pomace. Background technique [0002] Reconstituted tobacco leaves are tobacco flakes, also known as reconstituted tobacco leaves and homogeneous tobacco leaves. Adding an appropriate amount of reconstituted tobacco into cigarettes can save tobacco raw materials to the greatest extent, effectively reduce the cost of cigarettes, and change the physical and chemical properties of cigarettes to a certain extent. It has become the main method of producing reconstituted tobacco at home and abroad. Due to the advantages of low density, high filling value, high silk yield, good mechanical processing performance and good controllability, papermaking reconstituted tobacco has become an important raw material for modern cigarette formula design and product transformation. In the current producti...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A24B15/12
CPCA24B15/12
Inventor 党育红李鸿魁雷吕英杨斌杨保宏何宇段敏
Owner SHAANXI UNIV OF SCI & TECH
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