Cold application water-blocking type optical power cable filling past and production method thereof

A technology for filling paste and optical cables, applied in the direction of insulating cables, cables, circuits, etc., can solve the problems of affecting the electrical conductivity of cables, stress concentration, loss of filling paste, etc., achieve good water blocking effect, good water absorption effect, and reduce production costs Effect

Inactive Publication Date: 2016-10-05
上海明翼光电科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In recent years, with the continuous development and application of communication electrical (optical) cables, their long-term reliability has been paid more and more attention. During the long-term use of electrical (optical) cables, due to the erosion of moisture and moisture, It leads to the decline of transmission performance and affects normal use. People's research in this area has gone through the first generation of inflation maintenance to the second generation of hot filling grease, and finally to the use of the third generation of cold filling grease. It is an important link in the production of electric (optical) cables, and its performance index directly affects the quality of the cable. For example, the oil separation of the filling paste is to assess the amount of oil separated from the filling paste at a certain temperature. If the oil separation is too large, The oil is easy to drip from the cable core during use; since the filling paste contains many acidic components, if the acidity is too high, it will affect the surrounding materials, such as oxidation, corrosion, etc.; the charging performance of the filling paste molecules directly It affects the electrical conductivity of the cable; the viscosity should have a shear thinning function, that is, the viscosity of the filling paste decreases with the increase of the shear rate. Generally, the viscosity is neither too large nor too small, because during processing During the process, it is hoped that the viscosity is small so that it can be easily filled into the cable core, but if the viscosity is too small, the filling paste will be easily lost during processing, and it will not be able to play a buffering role when the cable core is stressed, and if the viscosity is too high, it will affect the cable core. Free to expand and contract, easy to produce stress concentration, resulting in bending loss, so the filling pastes on the market currently are mixed.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Pour 60g of hydrogenated white oil and 10g of lubricating oil into the kettle and heat it to 70°C, then add 0.6g of phenolic antioxidant and 4.5g of alkylphenol polyoxyethylene ether emulsifier into it in sequence , and 7.8g of water-blocking agent, fully stirred for 5 hours, and after the whole liquid was completely emulsified, it was rapidly cooled to room temperature by cooling equipment, and then added to the cooled mixed liquid was an additive composed of 6g of white carbon black and 2g of diatomaceous earth. Thickener, and 0.6g fatty acid lipid dispersant, stirred evenly for 0.5 hours, and finally added 8.5g cross-linked sodium polyacrylate synthetic polymer water-absorbent resin to the evenly stirred mixed solution, and after uniform stirring, the mixed solution was pumped into the mixed solution by a vacuum pump. The air bubbles are pumped out, and the mixture is poured out of the container after the pumping is complete.

Embodiment 2

[0026] Pour 75g of base oil of synthetic olefin oil into the kettle and heat it to 80°C, then add 0.2g of phenolic antioxidant and 0.3g of aniline antioxidant to it, and 3.5g of benzene Ethylphenol polyoxyethylene ether emulsifier, and 8g water blocking agent, fully stirred for 5.5 hours, after the whole liquid was completely emulsified, it was quickly cooled to room temperature through cooling equipment, and then 5g bentonite was added to the cooled mixture to thicken dispersant, and 0.5g of paraffin wax dispersant, stirred evenly for 0.8 hours, and finally added 7.5g of polymer water-absorbent resin synthesized by polyacrylonitrile resin to the uniformly stirred mixed solution, and after uniformly stirred, the air bubbles in the mixed solution were removed by a vacuum pump Take it out, and pour the mixture out of the container after the pumping is complete.

Embodiment 3

[0028] Pour 80g of hydrogenated white oil base oil into the kettle and heat it to 90°C, then add 0.2g of phosphite triester antioxidant, 2g of fatty alcohol polyoxyethylene ether emulsifier, and 8.5g of retarder Aqua, fully stirred for 6 hours, after the whole liquid is completely emulsified, it is rapidly cooled to room temperature by cooling equipment, and then 3g of diatomite thickener and 0.3g of paraffin wax dispersant are added to the cooled mixed solution to carry out uniform Stir for 1 hour, and finally add 6g of polymer water-absorbent resin synthesized by polyacrylonitrile resin to the uniformly stirred mixed solution, and after uniform stirring, the air bubbles in the mixed solution are extracted by a vacuum pump, and the mixed solution is poured out after the exhaust is completed. out of the container.

[0029] The index parameters of the above embodiments are as follows:

[0030] technical indicators standard Embodiment one Embodiment two Embodim...

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PUM

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Abstract

The invention discloses a cold application water-blocking type optical power cable filling past. The filling past comprises the following components in weight percentage: 70% to 80% of base oil; 2% to 5% of emulsifier; 5% to 10% of super absorbent polymer; 3% to 10% of thickener; 0.2% to 1% of antioxidant; and 0.2% to 0.8% of dispersant. The invention further provides a production method of the filling paste. The production method includes the following steps that: base oil is heated to 60 DEG C to 100 DEG C, a proper amount of an antioxidant, an emulsifier and a water resistance agent are added to the base oil, and an obtained liquid is fully stirred for 5 hours to 6 hours, and the liquid is completely emulsified, the liquid is fast cooled to room temperature through cooling equipment; a thickener and a dispersant are added into the liquid, and an obtained mixture is stirred uniformly for 0.5 hours to 1 hours; and polymer water-absorbent resin is added into the mixture, and a newly obtained mixture is stirred uniformly, air bubbles in the mixture are extracted through a vacuum pump, after air pumping, emptying is carried out. The filling paste produced by the production method of the invention has the advantages of good water resistance and lower production cost.

Description

technical field [0001] The invention relates to a filling material for an optical cable, in particular to a cold application water-blocking optical cable filling paste and a manufacturing method thereof. Background technique [0002] In recent years, with the continuous development and application of communication electrical (optical) cables, their long-term reliability has been paid more and more attention. During the long-term use of electrical (optical) cables, due to the erosion of moisture and moisture, It leads to the decline of transmission performance and affects normal use. People's research in this area has gone through the first generation of inflation maintenance to the second generation of hot filling grease, and finally to the use of the third generation of cold filling grease. It is an important link in the production of electric (optical) cables, and its performance index directly affects the quality of the cable. For example, the oil separation of the fillin...

Claims

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Application Information

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IPC IPC(8): H01B7/288G02B6/44
Inventor 余先飞毛嘉文毛永奇
Owner 上海明翼光电科技有限公司
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