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Pretreatment method of electric vehicle paint spraying

A technology for electric vehicles and shells, which is applied in the direction of pretreatment of surfaces, devices for coating liquids on surfaces, coatings, etc. It can solve problems such as the influence of spray paint quality, and achieve the effects of meticulous and rigorous treatment methods, tight integration, and reasonable systems

Inactive Publication Date: 2016-07-20
HUAIYUAN JINHAO ELECTRONICS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Electric vehicles, like other motor vehicles, need to be exposed to the sun and rain outside, so they also have high requirements for the quality of the paint on their shells, and the quality of the paint has a large part of the impact on the quality of its pre-treatment process , usually the pre-treatment is relatively simple and not taken seriously, the quality of the later painting will be seriously affected

Method used

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Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment 1

[0015] A pretreatment method for electric vehicle painting, the specific steps are:

[0016] (1) Surface cleaning: First, rinse the shell to be painted with water for 3 minutes, and then soak the shell in an aqueous solution made of degreasing powder. The composition of the degreasing powder is 45% NaOH, 27% Na2SiO3 5H2O, 19% Na3PO4·12H2O, 9% Na2CO3, the concentration of degreasing powder is 12%, heat the solution to 50°C, soak for 15 minutes, then rinse with water for 3 minutes;

[0017] (2) Neutralize and remove rust: Put the shell cleaned in step (1) into a sulfuric acid solution with a concentration of 23%, and after ultrasonication for 10 minutes, rinse with water for 1 minute, and measure the pH of the shell surface. If the pH is 6.7-7.3 range, then enter the next step, if the pH is less than 6.7, then use 25% sodium carbonate solution to neutralize to the range of 6.7-7.3, and then rinse with water for 1 minute before entering the next step;

[0018] (3) Phosphating: P...

specific Embodiment 2

[0020] A pretreatment method for electric vehicle painting, the specific steps are:

[0021] (1) Surface cleaning: First, rinse the shell to be painted with water for 5 minutes, then soak the shell in an aqueous solution made of degreasing powder. The composition of the degreasing powder is 45% NaOH, 27% Na2SiO3·5H2O 19% Na3PO4·12H2O, 9% Na2CO3, the concentration of degreasing powder is 12%, heat the solution to 60°C, soak for 20 minutes, then rinse with water for 5 minutes;

[0022] (2) Neutralization and derusting: Put the shell cleaned in step (1) into a sulfuric acid solution with a concentration of 23%, and after ultrasonication for 12 minutes, rinse with water for 3 minutes, and measure the pH of the shell surface. If the pH is 6.7-7.3 range, then enter the next step, if the pH is less than 6.7, then use 25% sodium carbonate solution to neutralize to the range of 6.7-7.3, and then rinse with water for 3 minutes before entering the next step;

[0023] (3) Phosphating: Pu...

specific Embodiment 3

[0025] A pretreatment method for electric vehicle painting, the specific steps are:

[0026] (1) Surface cleaning: First, rinse the shell to be painted with water for 4 minutes, then soak the shell in an aqueous solution made of degreasing powder. The composition of the degreasing powder is 45% NaOH, 27% Na2SiO3·5H2O 19% Na3PO4·12H2O, 9% Na2CO3, the concentration of degreasing powder is 12%, heat the solution to 55°C, soak for 18 minutes, then rinse with water for 4 minutes;

[0027] (2) Neutralization and rust removal: Put the shell cleaned in step (1) into a sulfuric acid solution with a concentration of 23%, and after ultrasonication for 11 minutes, rinse with water for 2 minutes, and measure the pH of the shell surface. If the pH is 6.7-7.3 range, then enter the next step, if the pH is less than 6.7, then use 25% sodium carbonate solution to neutralize to the range of 6.7-7.3, and then rinse with water for 2 minutes before entering the next step;

[0028] (3) Phosphating:...

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Abstract

The invention discloses a pretreatment method of electric vehicle paint spraying. The pretreatment method comprises the following specific steps of: (1) surface cleaning, to be specific, washing a shell needing to be subjected to paint spraying by using clear water, then soaking the shell in a defatted powder water solution, and washing by using the clear water; (2) rust removal by neutralization, to be specific, putting the shell cleaned in the step (1) in a special acid solution, carrying out ultrasound treatment, washing by using clear water, and ensuring that the pH value of the surface of the shell is in a certain range; (3) phosphorization, to be specific, putting the shell treated in the step (2) in a phosphatizing agent solution, heating and soaking, heating again and slowly turning over the shell; and (4) drying and cleaning, to be specific, putting the shell treated in the step (3) in a drying machine, and taking out the shell after drying the shell, and uniformly purging the surface of the shell by using clean air after naturally cooling. The pretreatment method has the beneficial effects that a system is reasonable; the treatment method is careful and strict; parameter setting meets treatment requirements; and the treated shell can cause paint and the shell to be combined more tightly in a paint spraying process and flaws such as unevenness to be less likely to occur.

Description

technical field [0001] The invention relates to the technical field of electric vehicle manufacturing, in particular to a pretreatment method for painting an electric vehicle. Background technique [0002] Electric vehicles are green and environmentally friendly vehicles that use electric energy to drive, and they are also the development trend of energy use in vehicles in the future. With the development of battery technology, electric vehicles have become more and more accepted by consumers and become a mainstream vehicle. [0003] Electric vehicles, like other motor vehicles, need to be exposed to the sun and rain outside, so they also have high requirements for the quality of the paint on their shells, and the quality of the paint has a large part of the impact on the quality of its pre-treatment process , Usually the pre-treatment is relatively simple and not taken seriously, the quality of the later painting will be seriously affected. Contents of the invention [0...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B05D3/10B05D3/00
CPCB05D3/10B05D3/002B05D2350/00
Inventor 姚坤姚望王传稳陈静高尚
Owner HUAIYUAN JINHAO ELECTRONICS TECH CO LTD
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