Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Hot galvanizing process

A hot-dip galvanizing and process technology, applied in the direction of hot-dip galvanizing process, metal material coating process, coating, etc., can solve the problems of incomplete metal surface treatment, reduce the amount of zinc dross in the zinc pot, and accelerate the precipitation of zinc dross, etc. Achieve good appearance, improve the appearance of the coating, and achieve high bonding strength

Inactive Publication Date: 2016-07-06
徐开文
View PDF6 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But existing hot-dip galvanizing process has a lot of places to need improvement, and for example patent number is: CN104561876A has announced a kind of hot-dip galvanizing process method, and it comprises the steps: (1) pre-plating inspection; (2) pendant; (3) (4) acid rust removal; (5) washing; (6) surface cleanliness inspection; (7) fluxing; (8) hot-dip galvanizing; (9) water cooling; (10) zinc layer thickness inspection; (11) ) passivation; (12) unloading; (13) grinding, refurbishment and final inspection; although there are many pretreatment steps, the treatment of the metal surface is not complete. Zinc method, the invention uses side heating for the galvanizing pot, which can conveniently control the temperature of the zinc liquid and accelerate the precipitation of zinc slag, thereby reducing the amount of zinc taken away by the plated parts; The salt content reduces the amount of zinc slag in the zinc pot; at the same time, the output per hour is controlled to stabilize heat loss and reduce zinc consumption due to temperature fluctuations. Lack of pre-treatment such as preheating and annealing of galvanized workpieces, Will directly affect the performance and quality of galvanized workpieces

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] A hot-dip galvanizing process, comprising the steps of:

[0034] (1) degreasing water washing

[0035] Putting the workpiece into the degreasing solution for dipping and degreasing, the temperature of the degreasing is 40°C, and the time of the dipping and degreasing is 10 minutes;

[0036] (2) pickling

[0037] Put the degreased workpiece into a solution of 15% sulfuric acid and 0.1% thiourea for pickling, and the pickling temperature is 40°C;

[0038] (3) Ultrasonic cleaning

[0039] Clean the workpiece after pickling with ultrasonic wave to remove the oil and residual acid in the dead corner of the workpiece. Rinse in clean water;

[0040] (4) Preheating

[0041] Put the workpiece into the annealing furnace, remove the moisture on the surface of the workpiece, and preheat the workpiece to 130°C;

[0042] (5) heating

[0043] in H 2 and N 2 Under the protection of the workpiece, heat the workpiece to 710°C and keep the temperature for 30s to activate the surf...

Embodiment 2

[0053] A hot-dip galvanizing process, comprising the steps of:

[0054] (1) degreasing water washing

[0055] Put the workpiece into the degreasing solution for immersion degreasing, the temperature of the degreasing is 45°C, and the time of the immersion degreasing is 15min;

[0056] (2) pickling

[0057] Put the degreased workpiece into a solution of 17.5% sulfuric acid and 0.12% thiourea for pickling, and the pickling temperature is 50°C;

[0058] (3) Ultrasonic cleaning

[0059] Clean the workpiece after pickling with ultrasonic waves to remove oil stains and residual acid in dead corners of the workpiece. The content of trichlorethylene is 7.5%, the cleaning temperature is 55°C, the cleaning frequency is 50KHz, and the cleaning time is 2.5min. Rinse in clean water;

[0060] (4) Preheating

[0061] Put the workpiece into the annealing furnace, remove the moisture on the surface of the workpiece, and preheat the workpiece to 150°C;

[0062] (5) heating

[0063] in H 2...

Embodiment 3

[0073] A hot-dip galvanizing process, comprising the steps of:

[0074] (1) degreasing water washing

[0075] Putting the workpiece into the degreasing solution for dipping and degreasing, the temperature of the degreasing is 50°C, and the time of the dipping and degreasing is 20 minutes;

[0076] (2) pickling

[0077] Put the degreased workpiece into a solution of 20% sulfuric acid and 0.14% thiourea for pickling, and the pickling temperature is 60°C;

[0078] (3) Ultrasonic cleaning

[0079] Clean the workpiece after pickling with ultrasonic waves to remove oil and residual acid in the dead corners of the workpiece. The content of trichlorethylene is 10%, the cleaning temperature is 60°C, the cleaning frequency is 60KHz, and the cleaning time is 3min, and the workpiece is placed in the Rinse in clean water;

[0080] (4) Preheating

[0081] Put the workpiece into the annealing furnace, remove the moisture on the surface of the workpiece, and preheat the workpiece to 170°...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a hot galvanizing process. The hot galvanizing process is characterized in that thiourea with concentration being 0.12% is added during pickling, wherein a picking temperature is 50 DEG C, so that a workpiece can be prevented from being over-etched, and hydrogen absorption capacity of ferro matrix can be reduced; an ultrasonic cleaning agent with concentration being 7.5% is added during ultrasonic cleaning, so that greasy dirt and corrosion on the surface of a workpiece can be quickly removed; the ultrasonic cleaning agent is trichloro ethylene which does not contain phosphate, is harmless to aquatic life, is harmless to a human body and is free of stimulation on skin; the cooling comprises the following two steps: a first step, slow cooling, wherein a cooling speed is 10 DEG C / S, and the workpiece is cooled to a temperature of 650 DEG C; and a second step, quick cooling, wherein the workpiece is cooled by a cooling fan, and is cooled to a temperature of 445 DEG C, so that the structure of the workpiece can be prevented from being damaged; pure aluminum with concentration being 0.02% is added into a zinc pot before galvanizing, so that mobility, at a relatively low temperature, of a hot galvanizing solution is improved, a coating is prevented from being thickened, and the appearance of the coating is improved; a bearing produced by adopting the method has the advantages of corrosion resistance, great bonding strength of a galvanized coating and long usage time, is great in market potential and is wide in prospect.

Description

technical field [0001] The invention belongs to the field of machinery, and more specifically, the invention relates to a hot-dip galvanizing process. Background technique [0002] Galvanizing is a very effective method for metal anti-induction, and hot-dip galvanizing is the fastest-growing galvanizing technology in the world today. With the continuous progress of hot-dip galvanizing technology, hot-dip galvanized metal products are widely used. At present It has covered many aspects such as construction, automobiles, light industry, home appliance packaging, agriculture, animal husbandry and fishery. But existing hot-dip galvanizing process has a lot of places to need improvement, and for example patent number is: CN104561876A has announced a kind of hot-dip galvanizing process method, and it comprises the steps: (1) pre-plating inspection; (2) pendant; (3) (4) acid rust removal; (5) washing; (6) surface cleanliness inspection; (7) fluxing; (8) hot-dip galvanizing; (9) wa...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C23C2/02C23C2/06C23C2/26C23C22/53
CPCC23C2/02C23C2/06C23C2/26C23C22/53
Inventor 徐开文
Owner 徐开文
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products