Low-gas-evolution-amount high-fire-resistance clay molding sand used for casting and preparation method thereof

A technology of refractory clay and gas generation, which is used in foundry molding equipment, molds, and machinery for cleaning/processing of mold materials, etc., can solve the problems of cold insulation, large gas generation, casting pores, etc. The effect of improving quality and avoiding blowholes

Inactive Publication Date: 2016-05-11
安徽创奇乐智能游乐设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the continuous development of casting technology, the performance requirements of molding sand are getting higher and higher. At present, the foundry sand on the market has the disadvantage of large gas generation, which is easy to cause defects such as pores and cold shuts in castings.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0013] A high refractory clay molding sand with low gas generation for casting, made of the following raw materials in weight (kg): bauxite 34, hornblende 16, cinder 12, high-silicon iron tailings 13, fused magnesia 25, papermaking White mud 18, dickite 22, marl 14, chalk powder 8, condensed aluminum phosphate 9, lightly burned powder 12, sodium polystyrene sulfonate 6, improver 320;

[0014] The preparation method of the modifier is as follows: a. Take the following raw materials by weight (kg): polyvinylpyrrolidone 17, polyvinyl alcohol 13, sodium tripolyphosphate 7, corn starch 18, guar gum 15, acrylic acid 38, acrylic acid Amide 32, soybean oil 8, Span 802, ammonium persulfate 0.2, sodium bisulfite 0.1; b. Mix cornstarch and guar gum evenly, add water equivalent to 3 times the amount of the mixture, and heat to 90°C in a water bath. Stir for 20 minutes, cool down to 45°C, add soybean oil and Span 80, stir for 10 minutes, and set aside; c. Mix polyvinylpyrrolidone, polyviny...

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PUM

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Abstract

The invention discloses low-gas-evolution-amount high-fire-resistance clay molding sand used for casting and a preparation method thereof. The low-gas-evolution-amount high-fire-resistance clay molding sand is made from, by weight, 26-38 parts of bauxite, 14-18 parts of hornblende, 10-15 parts of coal cinder, 10-15 parts of high-silicon iron tailings, 20-30 parts of fused magnesia, 15-20 parts of papermaking white clay, 18-24 parts of dickite, 12-16 parts of marlstone, 5-10 parts of chalk powder, 6-12 parts of condensed aluminum phosphate, 8-14 parts of light burning powder, 4-9 parts of sodium polystyrene sulfonate and 280-340 parts of improver. Compared with existing molding sand, the molding sand made from the bauxite, the fused magnesia, the papermaking white clay, the coal cinder, the marlstone and other raw materials has the advantages of being low in gas evolution amount, good in gas permeability and heat stability and the like, and the defects that a casting produces air holes, cold shut, and the like can be overcome, so that the quality of the casting is improved.

Description

technical field [0001] The invention relates to low gas generation and high refractory clay molding sand for casting and a preparation method thereof, belonging to the technical field of molding sand. Background technique [0002] Sand casting is the most common casting method, and molding sand is the most important molding material in the current molding process. Molding sand is generally made by mixing molding materials such as raw sand for casting, molding sand binder and auxiliary additives in a certain proportion. Castings produced with sand molds account for more than 80% of the total casting production. The quality of molding sand directly affects the appearance quality of castings and casting defects such as sand holes, pores, and sand inclusions. With the continuous development of casting technology, the requirements for the performance of molding sand are getting higher and higher. At present, the foundry sand on the market has the disadvantage of large gas gener...

Claims

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Application Information

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IPC IPC(8): B22C1/00B22C5/04
CPCB22C1/00B22C5/0409
Inventor 张庆
Owner 安徽创奇乐智能游乐设备有限公司
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