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Preparation method of rock wool/corn straw fiber composite heat insulation material

A technology of corn straw fiber and composite thermal insulation materials, which is applied in the direction of sustainable waste treatment, solid waste management, climate sustainability, etc., can solve problems such as poor interface compatibility, affecting product production speed, mechanical strength, and slow resin penetration speed , to reduce specific gravity, improve wetting speed and interfacial compatibility, increase production speed and mechanical strength

Inactive Publication Date: 2016-01-27
NANJING NORMAL UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the strong polarity of the rock wool surface, the interface compatibility between it and the organic resin is poor, resulting in a slow resin penetration rate during product processing, and it is difficult for the resin to completely penetrate the rock wool fiber, which affects to a certain extent Improve the production speed of the product and the mechanical strength of the final product
Therefore, the mechanical strength of most rock wool insulation materials produced in my country is still difficult to compare with organic insulation materials such as polyurethane foam materials.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Press 400kg of rock wool and 100kg of corn stalk fibers into thin sheets respectively, and arrange the rock wool and corn stalk fiber sheets at intervals on a pendulum machine (that is, one layer of rock wool, one layer of corn stalk fiber, one layer of rock wool, etc.) to form a superimposed cotton layer of a certain thickness, and the superimposed cotton layer enters the discount machine to squeeze and discount. Immerse the cotton layer in phenolic resin, cure at high temperature, and cut it to the required size. Compared with pure rock wool products, the specific gravity of the product with this formula is reduced by 25%, the dipping speed is increased by 18-29%, and the mechanical strength is increased by 18-28%.

Embodiment 2

[0019] Press 350kg of rock wool and 150kg of corn stalk fiber into thin sheets respectively, and arrange the rock wool and corn stalk fiber sheets at intervals on the pendulum machine to form a certain thickness of superimposed cotton layer, and the superimposed cotton layer enters the folding machine for extrusion Discount. Immerse the cotton layer in phenolic resin, cure at high temperature, and cut it to the required size. Compared with pure rock wool products, the specific gravity of the product with this formula is reduced by 36%, the dipping speed is increased by 22-35%, and the mechanical strength is increased by 15-25%.

Embodiment 3

[0021] Press 425kg of rock wool and 75kg of corn stalk fibers into thin sheets respectively, and arrange the prepared rock wool and corn stalk fiber sheets at intervals on the pendulum machine to form a certain thickness of superimposed cotton layer, and the superimposed cotton layer enters the folding machine for extrusion Discount. Immerse the cotton layer in phenolic resin, cure at high temperature, and cut it to the required size. Compared with pure rock wool products, the specific gravity of the product with this formula is reduced by 22%, the dipping speed is increased by 16-22%, and the mechanical strength is increased by 15-24%.

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Abstract

A preparation method of a rock wool / corn straw fiber composite heat insulation material comprises the following steps: respectively compacting rock wool and corn straw fibers to prepare tablets, arranging the obtained rock wool and corn straw fiber sheets on a pendulum machine in an interval lamination manner to form superposed cotton layers, adding the superposed cotton layers into a pleating machine, carrying out extrusion pleating, impregnating, and curing to prepare the rock wool / corn straw fiber composite heat insulation material. A mass ratio of the rock wool to the corn straw fibers in the material is 70%:30%-85%:15%. The above product prepared through the method can substitute traditional rock wool heat insulation materials widely used at present, the resin infiltration speed and the interface compatibility of the product are effectively improved without influencing the heat insulation performance of the product, the mechanical performances of the product are improved, the specific gravity and the production cost of the product are reduced, and a new approach is provided for comprehensive utilization of corn straws.

Description

technical field [0001] The invention relates to a composite material processing technology, in particular to a preparation method of a rock wool / corn stalk fiber composite thermal insulation material. Background technique [0002] As a high-quality and low-cost thermal insulation material, rock wool has good thermal insulation performance, good sound insulation and sound absorption effect, low density, low thermal conductivity, flame retardant, environmental protection, stable chemical properties, non-toxic and harmless, low price, and long service life. And other outstanding advantages, has gradually become an important choice of thermal insulation materials. In the United States, more than 70% of building exterior wall insulation uses rock wool materials. [0003] At present, organic insulation materials such as polyurethane foam materials are mostly used for external wall insulation in my country, and rock wool materials are not widely used. Compared with organic therma...

Claims

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Application Information

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IPC IPC(8): C04B26/12C04B14/38C04B18/24
CPCY02W30/91
Inventor 章峻程楚涵李振帅王毓彤莫宏
Owner NANJING NORMAL UNIVERSITY
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