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Preparation method for smelting electrodes

An electrode and a technology for preparing electrodes, which are applied in the field of alloy ingot manufacturing, can solve problems such as wide distribution, leakage of molten tumors, electrode oxidation, etc., and achieve the effects of simple preparation steps, wide application range, and good use effect

Active Publication Date: 2015-11-18
BAOJI TITANIUM IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Whether it is vacuum consumable electric arc furnace, shell furnace, electron beam furnace, plasma furnace and other smelting equipment, or even the latest smelting technology such as electron beam cold hearth furnace and plasma cold hearth furnace, electrodes need to be prepared according to the process during smelting, and electrodes The conventional method of preparation is to use the welding method, and for raw materials such as plates, tubes, and rods, the welding method cannot implement inert gas protection during welding, resulting in severe oxidation and nitriding of the raw material welding area, and due to the raw materials such as plates, tubes, and rods. The internal gap of the electrode is large, so that the severely oxidized and nitrided tumor will leak into the electrode
Therefore, electrodes prepared by conventional welding methods have a large number of serious oxidation and nitriding defects. Because the melting points of oxides and nitrides are much higher than the metal itself, and these oxides and nitrides cannot be completely melted during smelting, they will be cast There are a large number of fatal inclusion defects inside the ingot, and the distribution is extremely wide, and there is a great quality hidden danger

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Example 1: An electron beam furnace was used to smelt an ingot of industrial pure titanium TA2 with a specification of Φ720 mm.

[0023] Step 1: Use pure titanium tubes and strips of pure titanium plates that pass the surface inspection after treatment and whose quality meets the requirements, and distinguish them by length;

[0024] Step 2. According to the principle that longer length raw materials are placed on the periphery and shorter length raw materials are placed inside, the differentiated raw materials are placed in a Φ600mm forming mold to form the raw materials into columnar raw materials;

[0025] Step 3: After fastening the columnar raw materials with a fastening device, use TA2 grade pure titanium strips with a width of 3mm and a thickness of 0.5mm to bundle them at intervals of 300mm along the longitudinal direction to shape them into electrodes for smelting.

[0026] Step 4: Melting into a Φ720mm finished ingot in an electron beam furnace, main process p...

Embodiment 2

[0028] Example 2: An industrial titanium alloy TA18 ingot with a specification of Φ820 mm was smelted in a vacuum consumable electric arc furnace.

[0029] Step 1: Use TC4 and TA2 grades of titanium alloy plates, rods and tubular materials that have passed the surface inspection after treatment and whose quality meets the requirements, and distinguish them by length and grade. According to the composition control requirements of TA18 titanium alloy, use TC4 and TA2 grades The strip raw materials are batched according to the weight ratio of 1:1, and the amount of TA2 brand pure titanium strips for subsequent bundling is reserved. At the same time, a certain amount of pure aluminum plates are added to supplement the aluminum content in the electrode to the target batching composition.

[0030] Step 2. According to the principle that longer length raw materials are placed on the periphery and shorter length raw materials are placed inside, the differentiated raw materials are plac...

Embodiment 3

[0034] Example 3: Melting an ingot of industrial titanium alloy TC4 with a specification of Φ220 mm in a shell furnace.

[0035] Step 1: Use titanium alloy TC4 brand rod-shaped materials and strip-shaped plate materials that pass the surface inspection after treatment and whose quality meets the requirements, and distinguish them by length;

[0036] Step 2. According to the principle that longer length raw materials are placed on the periphery and shorter length raw materials are placed inside, the differentiated raw materials are placed in a forming mold with a diameter of Φ200mm, so that the raw materials are formed into columnar raw materials;

[0037] Step 3: After fastening the columnar raw materials with a fastening device, use TA2 grade pure titanium strips with a width of 3mm and a thickness of 0.5mm to bundle them at intervals of 200mm along the longitudinal direction to shape them into electrodes for smelting.

[0038] Step 4: Melting in a shell furnace into Φ220mm i...

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Abstract

A preparation method for smelting electrodes comprises the following steps of firstly, providing strip-shaped raw materials which are used for preparing electrodes and qualified through surface inspection and distinguishing the strip-shaped raw materials according to lengths; secondly, arranging the distinguished raw materials in forming dies of corresponding specifications according to the principle that the raw materials of large lengths are arranged on the periphery and the raw materials of small lengths are arranged inside to enable the raw materials to be formed into columnar raw materials; and thirdly, after the columnar raw materials are fastened through a fastening device, bundling the columnar raw materials with metal strips to enable the columnar raw materials to be formed into the smelting electrodes. According to the preparation method, strip-shaped scraps of plates, tubes, rods and the like produced during machining of metal are used as raw materials, so that the strip-shaped scraps are formed in a column shape through simple steps and formed into the smelting electrodes in a metal strip bundling mode, the preparation method replaces a conventional welding method to prepare electrodes, metallurgical defects of oxide and nitride inclusion brought in during electrode preparation through the conventional welding method can be effectively overcome, and the requirement for smelting high-quality materials can be met.

Description

technical field [0001] The invention belongs to the technical field of alloy ingot manufacturing, and in particular relates to a method for preparing an electrode for smelting. Background technique [0002] Whether it is vacuum consumable electric arc furnace, shell furnace, electron beam furnace, plasma furnace and other smelting equipment, or even the latest smelting technologies such as electron beam cold hearth furnace and plasma cold hearth furnace, electrodes need to be prepared according to the process during smelting, and electrodes The conventional method of preparation is to use the welding method, and for raw materials such as plates, tubes, and rods, the welding method cannot implement inert gas protection during welding, resulting in severe oxidation and nitriding of the raw material welding area, and due to the raw materials such as plates, tubes, and rods. The internal gap of the electrode is large, so that the severely oxidized and nitrided tumor will leak in...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B9/22C22B9/20
Inventor 陈峰陈战乾高颀张延东李献军张健文志刚丁长勤刘艳荣彭强郑博龙
Owner BAOJI TITANIUM IND
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