A kind of preparation method of composite tungsten-based tubular electrode hard surface material
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A tubular electrode, composite tungsten technology, used in welding/cutting media/materials, welding equipment, welding media, etc., can solve the problems of wear resistance, high hardness, tool waste and other problems, and achieve the effect of high wear resistance
Active Publication Date: 2018-04-13
株洲金韦硬质合金有限公司
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Problems solved by technology
The disadvantages of the prior art are: 1. The tubular electrode of a single hard surface material has high hardness and high brittleness, and the toughness and strength of the cutting edge cannot be guaranteed, resulting in hard surface layer fracture and edge loss, resulting in tool waste
2. The impact resistance of tubular electrodes made of cemented carbide balls and cast WC composite hard surface materials is improved, but because the hardness of cemented carbide balls is too low and the content is too much, the wear resistance is greatly affected. Cannot meet the requirements under severe wear and impact resistance conditions
Method used
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example 1
[0026] A. Mix the raw materials: (1) 50 parts, (2) 10 parts, (3) 30 parts, (4) 6 parts, (5) 1 part, (6) 2.5 parts in the mixer for 2 hours to obtain a mixture .
[0027] B. After unloading the obtained mixture, add 0.5 parts of raw material (7) and stir evenly (mix the phenolic resin with anhydrous alcohol, dissolve it at 60℃ and pour into the mixture), dry it in the oven, keep it at 100℃ After 3 hours, the temperature is raised to 150°C for 3 hours, and the finished tubular electrode hard surface material is obtained after being out of the box.
example 2
[0029] Raw materials: (1) 60 parts, (2) 12 parts, (3) 14 parts, (4) 8 parts, (5) 1.5 parts, (6) 4 parts, and the rest are the same as in Example 1.
example 3
[0031] Raw materials: (1) 62 parts, (2) 11 parts, (3) 10 parts, (4) 7 parts, (5) 2 parts, (6) 4.5 parts, and the rest are the same as in Example 1.
[0032] The chemical composition of the silicon nitride ceramic particles is Si3N4, which is commercially available.
[0033] The cemented carbide ball particles are made by the applicant and their chemical composition is 94% (weight%) of tungsten carbide (WC) and 6% of Co.
[0034] Spherical tungsten carbide, cast granular tungsten carbide and single crystal granular tungsten carbide are all produced by Zigong Great Wall Hard Surface Materials Co., Ltd. and are commercially available.
[0035] The manufacturer of silicomanganese powder is Shanghai Jiuding Powder Material Co., Ltd., which is commercially available.
[0036] The phenolic resin manufacturer is Bengbu Tianyu High Temperature Resin Material Co., Ltd., which is commercially available.
[0037] The mixing is dry mixing, and the mixer is made by the applicant.
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Abstract
The invention discloses a preparation method of a compound tungsten-base tubular welding rod hard-face material. The preparation method of the compound tungsten-base tubular welding rod hard-face material is characterized in that the raw materials comprise, by weight, 50-65 parts of cemented carbide pellets, 10-12 parts of spheroidal tungsten carbide, 10-30 parts of casting granular tungsten carbide, 6-8 parts of single crystal granular tungsten carbide, 1-2 parts of silicon nitride ceramic particles, 2.5-4.5 parts of silicon-manganese powder and 0.5 part of phenolic resin; the method comprises the steps that the raw materials of the cemented carbide pellets, the spheroidal tungsten carbide, the casting granular tungsten carbide, the single crystal granular tungsten carbide, the silicon nitride ceramic particles and the silicon-manganese powder are mixed for 1-4 h in a mixing machine according to the proportions, and a mixture is obtained; after the mixture obtained in the first step is discharged, the phenolic resin is added in the mixture according to the proportion for even stirring and drying in a drying box, the mixture is maintained for 3 h at 100 DEG C, the mixture is maintained for 3 h at 150 DEG C, and the finished product tubular welding rod hard-face material is obtained after the processed product is taken out of the drying box. The preparation method of the compound tungsten-base tubular welding rod hard-face material is mainly used for preparing the compound tungsten-base tubular welding rod hard-face material.
Description
Technical field [0001] The invention relates to a method for preparing hard-faced materials for welding rods, in particular to a method for preparing hard-faced materials for composite tungsten-based tubular welding rods. Background technique [0002] Existing tungsten-based tubular electrodes use a single tungsten-based hard surface material abroad, such as cast tungsten carbide (WC) and spherical WC. Due to casting WC, spherical WC has high hardness and high brittleness, and it is wear-resistant without impact. Sex can be reflected. However, under impact conditions, such as roller cone bits in oil drilling, oil and natural gas traversing reamers, due to the great impact, casting WC, spherical WC, is the eutectic of WC and W2C, and is in the form of flakes. The structure and impact resistance are extremely poor, and the hard surface layer will soon crack, fall off, and fall off, and the drilling tools will soon be damaged. Germany DURMAT; Switzerland SUZER use a single cast WC...
Claims
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Application Information
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