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Preparation method of compound tungsten-base tubular welding rod hard-face material

A tubular electrode, composite tungsten technology, applied in welding/cutting medium/material, welding equipment, welding medium, etc., can solve the problems of wear resistance, fracture of hard surface layer, tool waste, etc., to achieve high wear resistance Effect

Active Publication Date: 2015-11-11
株洲金韦硬质合金有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages of the prior art are: 1. The tubular electrode of a single hard surface material has high hardness and high brittleness, and the toughness and strength of the cutting edge cannot be guaranteed, resulting in hard surface layer fracture and edge loss, resulting in tool waste
2. The impact resistance of tubular electrodes made of cemented carbide balls and cast WC composite hard surface materials is improved, but because the hardness of cemented carbide balls is too low and the content is too much, the wear resistance is greatly affected. Cannot meet the requirements under severe wear and impact resistance conditions

Method used

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  • Preparation method of compound tungsten-base tubular welding rod hard-face material

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0026] A. Mix raw materials: (1) 50 parts, (2) 10 parts, (3) 30 parts, (4) 6 parts, (5) 1 part, (6) 2.5 parts in a mixer for 2 hours to obtain a mixture .

[0027] B. After unloading the obtained mixture, add 0.5 part of raw material (7) and stir evenly (mix phenolic resin with absolute alcohol, dissolve it at 60°C and pour it into the mixture) and dry it in a drying oven, keep it at 100°C After 3 hours, the temperature was raised to 150° C. for 3 hours, and the finished tubular welding rod hard facing material was obtained after leaving the box.

example 2

[0029] Raw materials: (1) 60 parts, (2) 12 parts, (3) 14 parts, (4) 8 parts, (5) 1.5 parts, (6) 4 parts, and the rest are the same as Example 1.

example 3

[0031] Raw materials: (1) 62 parts, (2) 11 parts, (3) 10 parts, (4) 7 parts, (5) 2 parts, (6) 4.5 parts, and the rest are the same as Example 1.

[0032] The chemical composition of the silicon nitride ceramic particles is Si3N4, which is commercially available.

[0033] The cemented carbide ball particles are self-made by the applicant, and its chemical composition is 94% (wt%) of tungsten carbide (WC) and 6% of Co.

[0034] Spherical tungsten carbide, cast granular tungsten carbide and single grain tungsten carbide are all produced by Zigong Great Wall Hard Surface Material Co., Ltd. and are available in the market.

[0035] The manufacturer of silicon-manganese powder is Shanghai Jiuding Powder Material Co., Ltd., which is commercially available.

[0036] The manufacturer of phenolic resin is Bengbu Tianyu High Temperature Resin Material Co., Ltd., which is commercially available.

[0037] The mixing system is dry mixing, and the mixing machine is made by the applicant.

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PUM

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Abstract

The invention discloses a preparation method of a compound tungsten-base tubular welding rod hard-face material. The preparation method of the compound tungsten-base tubular welding rod hard-face material is characterized in that the raw materials comprise, by weight, 50-65 parts of cemented carbide pellets, 10-12 parts of spheroidal tungsten carbide, 10-30 parts of casting granular tungsten carbide, 6-8 parts of single crystal granular tungsten carbide, 1-2 parts of silicon nitride ceramic particles, 2.5-4.5 parts of silicon-manganese powder and 0.5 part of phenolic resin; the method comprises the steps that the raw materials of the cemented carbide pellets, the spheroidal tungsten carbide, the casting granular tungsten carbide, the single crystal granular tungsten carbide, the silicon nitride ceramic particles and the silicon-manganese powder are mixed for 1-4 h in a mixing machine according to the proportions, and a mixture is obtained; after the mixture obtained in the first step is discharged, the phenolic resin is added in the mixture according to the proportion for even stirring and drying in a drying box, the mixture is maintained for 3 h at 100 DEG C, the mixture is maintained for 3 h at 150 DEG C, and the finished product tubular welding rod hard-face material is obtained after the processed product is taken out of the drying box. The preparation method of the compound tungsten-base tubular welding rod hard-face material is mainly used for preparing the compound tungsten-base tubular welding rod hard-face material.

Description

technical field [0001] The invention relates to a preparation method of a welding rod hard facing material, in particular to a preparation method of a composite tungsten-based tubular welding rod hard facing material. Background technique [0002] The existing tungsten-based tubular electrodes abroad use a single tungsten-based hard surface material, such as cast tungsten carbide (WC) and spherical WC. Due to the cast WC, the spherical WC has high hardness and high brittleness, and it is wear-resistant under the condition of no impact. Sex can be expressed. However, under impact conditions, such as roller cone bits in oil drilling and reamers for oil and natural gas, due to the high impact, cast WC, spherical WC, is the eutectic of WC and W2C, in the form of flakes The structure has extremely poor impact resistance, and soon the hard surface will crack, fall off, fall off, and the drilling tools will be damaged soon. Germany DURMAT; Switzerland SUZER both use a single cast...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/40
CPCB23K35/40
Inventor 汪文斋刘能文
Owner 株洲金韦硬质合金有限公司
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