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Fully bonded cement mortar bolt and grouting method

A cement mortar and full bonding technology, which is applied in the direction of foundation structure engineering, construction, and sheet pile walls, etc., can solve the problems that the quality of anchor bolts cannot be guaranteed, the installation speed of anchor bolts is slow, and mortar waste, etc., and the quality of anchor bolts is easy Guaranteed, reliable grouting fullness, convenient and safe construction

Active Publication Date: 2017-11-14
CHINA GEZHOUBA (GRP) FIRST ENG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Using the method of grouting first and then inserting the anchor rod, on the one hand, due to the limitation of the setting time of the cement mortar poured first, the cement mortar mixed each time cannot be too much, and it can be used as it is mixed. The quantity should not be too much. Generally, the quantity of mortar mixed at one time should not exceed 3 holes, so as to avoid the time being too long, making the mortar condense in the grouting equipment or holes, resulting in slow bolt installation, high labor intensity and low work efficiency; On the other hand, due to the fluidity of cement mortar, first pour cement mortar into the drilled anchor holes, especially the anchor holes at elevation angles and the upward construction anchor holes of the top arch of underground caverns. Therefore, when pouring mortar and inserting the anchor, the mortar is seriously wasted, and the quality of the anchor cannot be guaranteed; in addition, the method of inserting the anchor after grouting is subject to prior restrictions when inserting the anchor, especially during manual construction. The resistance of the poured mortar requires a lot of physical strength, high labor intensity, high cost and certain safety hazards

Method used

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  • Fully bonded cement mortar bolt and grouting method
  • Fully bonded cement mortar bolt and grouting method
  • Fully bonded cement mortar bolt and grouting method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Such as figure 1 , 4 Among them, a fully bonded cement mortar bolt includes a bolt body 1, and an exhaust pipe is arranged on the bolt body 1. With this structure, after the anchor rod body 1 is inserted into the anchor rod hole 6, the gas in the anchor rod hole 6 is discharged during the grouting process, so as to realize the construction of inserting the anchor rod first and then grouting.

Embodiment 2

[0027] On the basis of Embodiment 1, in an optional solution, the exhaust pipe is an outer exhaust pipe 2 , and the outer exhaust pipe 2 is fixed on the outer wall of the bolt body 1 by a fixing clip 3 . In this example, the outer exhaust pipe 2 is made of a soft plastic pipe with an inner diameter of 4-5 mm and a wall thickness of 1-1.5 mm. The soft plastic pipe has a surplus length of not less than 50cm at the outer end of the anchor rod body 1, and the soft plastic pipe is fixed firmly and smoothly without damage and joints, and the exhaust is unobstructed.

[0028] Further optimization schemes such as figure 2 , 3 Among them, the outer end of the outer exhaust pipe 2 exceeds the outer end of the anchor rod body 1, and the inner end of the outer exhaust pipe 2 is flush with the inner end of the anchor rod body 1. Preferably, the outer exhaust The inner end of the pipe 2 is provided with an inclined plane to facilitate exhaust. With this structure, the outer exhaust pipe...

Embodiment 3

[0030] On the basis of Example 1, another optional scheme such as Figure 3~5 Among them, the exhaust pipe is the inner exhaust pipe 2'. As a result, the structure is more compact, and compared with the second embodiment, the outer exhaust pipe 2 is also prevented from affecting the bonding stress.

[0031] In a further optimized solution, the internal exhaust pipe 2' is a groove located on the outer wall of the anchor rod body 1, and is formed by closing the top. Firstly, a groove is pressed out on the anchor rod body 1 by cold pressing or hot pressing, the depth of the groove is greater than the width of the groove, and then the surface of the anchor rod is induction heated to 700-1200°C and then extruded to make the top of the groove Closed to form an inner exhaust pipe 2', the cross section of which is as image 3 , 5 As shown in , if more grooves are used, the diameter of each groove can be made smaller, even if part of the grooves, that is, the inner exhaust pipe 2' i...

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Abstract

A fully bonded cement mortar bolt provided by the invention comprises a bolt body, and an exhaust pipe is arranged on the bolt body. A grouting method using the above-mentioned fully bonded cement mortar anchor, comprising the following steps: insert the anchor body into the anchor hole, set a grouting pipe at the nozzle, and fix it at the anchor hole orifice with anchoring agent or cement mortar After the bolt hole has a certain strength, grout the bolt hole from the grouting pipe, and the air in the grouting process is discharged from the exhaust pipe; through the above steps, the fully bonded cement mortar can be realized Anchor grouting. The invention can carry out grouting construction after inserting the anchor rod body into the anchor rod hole, and eliminates the problem that the first grouting method is limited by the setting time of cement mortar. By adopting the present invention, after large-scale completion of the inserted rods, grouting can be done in one batch or in batches, the process can be simplified, the installation speed of the bolts can be greatly improved, the labor intensity can be reduced, the work efficiency can be improved, and the construction cost can be saved.

Description

technical field [0001] The invention relates to the field of rock reinforcement in construction engineering and grouting construction in underground caverns, in particular to a fully bonded cement mortar bolt and a grouting method. Background technique [0002] At present, the method of first grouting and then inserting the bolt is widely used in the installation of fully bonded cement mortar bolts. This method is to insert the grouting pipe into the bottom of the anchor hole in the drilled anchor hole, and use the grouting machine to inject cement mortar into the bottom of the hole. The grouting pipe slowly pulls out the anchor as the mortar is injected. Holes, pull out all the grouting pipes, quickly insert the anchor rod body, and then block the holes with wooden wedges to prevent the loss of mortar. [0003] Using the method of grouting first and then inserting the anchor rod, on the one hand, due to the limitation of the setting time of the cement mortar poured first, ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E02D5/74E02D15/04
Inventor 徐腊锋李志华员君萍薛连甫刘晓军李光誉张诗云熊建武汤正虎
Owner CHINA GEZHOUBA (GRP) FIRST ENG CO LTD
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