Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Swash plate of automobile air-condition compressor and production method of swash plate

A technology for automobile air conditioners and production methods, which is applied to mechanical equipment, machines/engines, and liquid variable volume machinery, etc. The effect of improving room temperature strength and high temperature strength and volume, improving corrosion resistance and heat resistance, and improving high temperature strength and high temperature hardness

Active Publication Date: 2015-08-12
SHANDONG HUICHUAN AUTO PARTS
View PDF5 Cites 12 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the existing aluminum alloy swash plate is generally made of A390 hypereutectic aluminum-silicon alloy material. Although its room temperature strength and room temperature hardness meet the application requirements, its high temperature strength and high temperature hardness are poor, resulting in a low service life of the swash plate.
[0005] At present, the production process of the swash plate is mainly gravity casting, which has the following disadvantages: the structure density is low, which makes the swash plate easy to wear during work, the overall strength is not high, and it is easy to deform; The internal quality of the disc is poor, prone to breakage, jamming, etc., which will cause damage to the compressor; the swash plate has insufficient dimensional accuracy and poor dimensional uniformity
The use of die-forged A390 aluminum alloy materials to produce swashplates mainly has the following disadvantages: 1. Most of the domestic A390 aluminum alloy raw materials are imported from abroad, resulting in high production costs for swashplates; 2. Due to the high silicon content of A390 aluminum alloys, aluminum The high hardness of the alloy leads to poor cutting performance of the swash plate, serious tool wear, and difficult machining; 3. The plasticity of the A390 aluminum alloy is poor, and the swash plate blank produced by die forging is prone to defects such as cracks

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Swash plate of automobile air-condition compressor and production method of swash plate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0076] Add a certain quality of pure aluminum ingots into the crucible, heat to 780°C, melt the pure aluminum ingots into a melt, and then add Al-Fe master alloy, Al-Cu master alloy, Al -Ni master alloy, Al-Mn master alloy, Al-RE master alloy, Al-Si master alloy, Al-Zn master alloy, Al-Ti master alloy, heat up to 840°C, keep it warm for 6 hours, and wait until the solid alloy is completely melted Stir, turn on the electromagnetic stirrer, stir for 1 hour, then cool down to 760°C, add Al-C master alloy and Al-Mg master alloy according to the proportion, turn on the electromagnetic stirrer again, stir for 1 hour, and obtain a melt.

[0077] Refining the above melt with nitrogen, keeping the temperature of the melt at 680° C., blowing nitrogen for 10 minutes, and removing the slag.

[0078] Add the above-mentioned refined melt to the Al-8Sr master alloy for modification treatment. During the modification process, the temperature of the melt was 760°C; the amount of Al-8Sr master...

Embodiment 2

[0087] Add a certain quality of pure aluminum ingots into the crucible, heat to 785°C, melt the pure aluminum ingots into a melt, and then add Al-Fe master alloy, Al-Cu master alloy, Al -Ni master alloy, Al-Mn master alloy, Al-RE master alloy, Al-Si master alloy, Al-Zn master alloy, Al-Ti master alloy, heat up to 845°C, keep warm for 6 hours, after the solid alloy is completely melted Stir, turn on the electromagnetic stirrer, stir for 1 hour, then cool down to 765°C, add Al-C master alloy and Al-Mg master alloy according to the proportion, turn on the electromagnetic stirrer again, stir for 1 hour, and obtain a melt.

[0088] Refining the above melt with nitrogen, keeping the temperature of the melt at 690°C, blowing nitrogen for 13 minutes, and removing slag.

[0089] Add the above-mentioned refined melt to the Al-8Sr master alloy for modification treatment. During the modification process, the temperature of the melt was 805°C; the amount of Al-8Sr master alloy added accou...

Embodiment 3

[0098] Add a certain quality of pure aluminum ingots into the crucible, heat to 790°C, melt the pure aluminum ingots into a melt, and then add Al-Cr master alloy, Al-Cu master alloy, Al -Ni master alloy, Al-Mn master alloy, Al-RE master alloy, Al-Si master alloy, Al-Zn master alloy, Al-Ti master alloy, heat up to 850°C, keep it warm for 6 hours, and wait until the solid alloy is completely melted Stir, turn on the electromagnetic stirrer, stir for 1 hour, then cool down to 770°C, add Al-C master alloy and Al-Mg master alloy according to the proportion, turn on the electromagnetic stirrer again, stir for 1 hour, and obtain a melt.

[0099] Refining the above melt with nitrogen, keeping the temperature of the melt at 700°C, blowing nitrogen for 15 minutes, and removing slag.

[0100] Add the above-mentioned refined melt to the Al-8Sr master alloy for modification treatment. During the modification process, the temperature of the melt was 850°C; the amount of Al-8Sr master alloy...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Roughnessaaaaaaaaaa
Roughnessaaaaaaaaaa
Roughnessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a swash plate of an automobile air-condition compressor. The swash plate is prepared from an aluminium alloy comprising the following components in percentage by weight: 13-15% of Si, 4-5% of Cu, 0.2-0.3% of Mg, 0.8-1.5% of Ni, 0-0.1% of Mn, 0-0.5% of Fe, 0-0.1% of Zn, 0-0.2% of Ti, 0.1-0.3% of C, 0.1-0.3% of RE and the balance of Al. The invention further provides a production method of the swash plate of the automobile air-condition compressor. According to the production method provided by the invention, the high-temperature strength and the high-temperature hardness of the swash plate are improved, the cutting properties and the plasticity are improved, and low-cost production is realized by choosing and controlling elements in the aluminium alloy for the swash plate, and then replacing casting by forging, optimizing the pre-treatment and the post-treatment of the forging, and optimizing process parameters during the various treatment processes.

Description

technical field [0001] The invention relates to the technical field of the automobile industry, in particular to an automobile air-conditioning compressor swash plate and a production method thereof. Background technique [0002] With the continuous improvement of people's living standards, the demand for automobiles is increasing, and the requirements for automobile performance are also getting higher and higher, which leads to the rapid development of the domestic automobile industry and the continuous improvement of the localization of auto parts. [0003] At present, the two-way swash plate type automotive air-conditioning compressor mainly includes: a body, a cylinder, a piston, a transmission shaft, a swash plate fixed on the transmission shaft, and a connecting device between the swash plate and the piston. In the swash plate compressor, the swash plate is installed obliquely on a transmission shaft, and the swash plate and the piston are connected through sliding sho...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22C21/04C22C1/06F04B39/00
Inventor 解居麟
Owner SHANDONG HUICHUAN AUTO PARTS
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products