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Rubber jacket hydraulic automatic combining device and method of butterfly valve assembly machine

A butterfly valve, automatic combination technology, applied in the direction of metal processing equipment, metal processing, manufacturing tools, etc., can solve the problem that processing, production and manufacturing cannot meet the demand, and the main control hydraulic pressure cannot be adjusted, controlled, and affect the butterfly valve assembly machinery Development and other issues, to achieve the effect of improving the performance and service life of the whole machine, benefiting production efficiency, improving work efficiency and product quality

Active Publication Date: 2015-05-13
品工泵阀制造(山东)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, butterfly valves are widely used in chemical engineering, water conservancy, fire protection, engineering and other pipeline machinery fields due to their advantages of convenient control, safety, wear resistance, and engineering; with the rapid development and renewal of various fields, existing butterfly valves The processing and manufacturing of butterfly valves can no longer meet the demand; the traditional butterfly valve manufacturers, when producing and assembling the rubber sleeves of butterfly valves, are basically assembled by hand, that is, the rubber sleeves are manually driven into the valve body with a hammer, which has the following deficiencies Disadvantages: Different processes require different people to assemble, and the technical requirements are high; time-consuming, it takes more than 10 minutes from the first process to the last process; labor-intensive, from the first process to the last process, the labor intensity is relatively high ;Due to the requirements of processing standards, it is easy to be biased during the assembly process, damage, voltage bias and other losses, often reworked many times to meet the standard; the efficiency is low
However, the existing rubber sleeve assembly machinery for butterfly valves is already very advanced, but the operation is not convenient enough. The main control hydraulic pressure cannot be adjusted and controlled in time according to the model and specification according to the processing standards. Once a failure occurs, the repair and maintenance costs will be increased. , which reduces work efficiency; due to the huge power of the processing machinery, when assembling and assembling butterfly valve rubber sleeves of different types and specifications, the safety factor of the existing butterfly valve assembly machine host is low; then the butterfly valve processed when assembling the rubber sleeve The yield rate needs to be further improved to reduce the consumption of additional energy resources; for a long time, it has been the bottleneck in the development of this field, affecting the development of butterfly valve assembly machinery, it is difficult to meet the needs of the market and users, and needs to be improved urgently

Method used

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  • Rubber jacket hydraulic automatic combining device and method of butterfly valve assembly machine
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  • Rubber jacket hydraulic automatic combining device and method of butterfly valve assembly machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Embodiment 1: as Figure 1~2 As shown, a butterfly valve assembly machine rubber sleeve hydraulic automatic combination device is composed of: butterfly valve assembly workbench 1, infrared sensor safety device 2, tooling base 3, assembly machine column 4, pressure head tooling 5, pressure regulating valve Device 6, upper hydraulic cylinder support frame 7, pressure gauge 8, upper hydraulic cylinder device 9, PLC control box device 10, control button 11, electrical box device 12, butterfly valve tooling 13, lock nut mechanism 14, lower screw screw assembly Cheng 15, motor device 16, piston rod device 17, hydraulic system pipeline 18, signal system circuit 19, hydraulic pump device 20, foot switch mechanism 21, limit lock female device 22, hydraulic oil tank device 23, butterfly valve assembly retaining ring 24. A pressure gauge switch device 25, a movable pressure head device 26, and a positioning pressure head device 27; a tooling base 3 is set in the middle of the but...

Embodiment 2

[0044] Embodiment 2: as Figure 1~2 As shown, a combination method of the rubber sleeve hydraulic automatic combination device of the butterfly valve assembly machine is characterized in that: the specific process steps are as follows: first, the work preparation is carried out; according to the management standard of the factory above 6s, it is sorted out and ready for work operation Conditions, check the condition of each component of the butterfly valve assembly machine; ensure that the hydraulic oil in the hydraulic oil tank device 23 is not lower than the lower limit of the liquid level gauge, and the power supply of the electrical box device 12 is safe and normal;

[0045] Next, carry out a test run; open the electrical box device 12, turn on the power switch of the machine, run the electro-hydraulic control butterfly valve automatic assembly machine, and preheat the equipment; check the steering of the motor device 16, and the fan blades are set to rotate clockwise. Adj...

Embodiment 3

[0051] As shown in the figure, a combination method of rubber sleeve hydraulic automatic combination device of butterfly valve assembly machine is characterized in that: the specific process steps are as follows: first, work preparation is carried out; according to the management standard of the factory above 6s, it is sorted and ready Working and operating conditions, check the condition of each component of the butterfly valve assembly machine; ensure that the hydraulic oil in the hydraulic oil tank device 23 is not lower than the lower limit of the liquid level gauge, and the power supply of the electrical box device 12 is safe and normal;

[0052] Next, carry out a test run; open the electrical box device 12, turn on the power switch of the machine, run the electro-hydraulic control butterfly valve automatic assembly machine, and preheat the equipment; check the steering of the motor device 16, and the fan blades are set to rotate clockwise. Adjust the pressure gauge switch...

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PUM

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Abstract

The invention provides a rubber jacket hydraulic automatic combining device and method of a butterfly valve assembly machine. The rubber jacket hydraulic automatic combining device is convenient and safe to use, and pressure of a main unit can be adjusted in time according to butterfly valve rubber jackets of different types and specifications; working efficiency and quality are greatly improved, the rate of finished products reaches above 99%, and good economic benefits are achieved; due to the fact that automatic control is adopted for the rubber jacket hydraulic automatic combining device and method, a man-machine security coefficient is high, a great amount of time and a great deal of energy resources are saved, maintenance cost caused by abrasion is reduced, the performance of the entire machine is improved, the service life of the entire machine is prolonged, and production cost is lowered. The rubber jacket hydraulic automatic combining device of the butterfly valve assembly machine comprises a butterfly valve assembly worktable, an infrared ray induction safety device, a tool base, an assembly machine stand column, a pressure head tool, a pressure regulating valve device, an upper hydraulic oil cylinder supporting frame, a pressure gauge, an upper hydraulic cylinder device, an PLC control box device, control buttons, an electrical cabinet device, a butterfly valve tool, a locking nut mechanism, a downward pressing lead screw assembly, a motor device, a piston rod device and the like.

Description

technical field [0001] The invention relates to an assembly machine and a combination method thereof, in particular to a hydraulic automatic combination device and a combination method of a rubber sleeve of a butterfly valve assembly machine. Background technique [0002] At present, butterfly valves are widely used in chemical engineering, water conservancy, fire protection, engineering and other pipeline machinery fields due to their advantages of convenient control, safety, wear resistance, and engineering; with the rapid development and renewal of various fields, existing butterfly valves The processing and manufacturing of butterfly valves can no longer meet the demand; the traditional butterfly valve manufacturers, when producing and assembling the rubber sleeves of butterfly valves, are basically assembled by hand, that is, the rubber sleeves are manually driven into the valve body with a hammer, which has the following deficiencies Disadvantages: Different processes ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P19/027
CPCB23P19/027
Inventor 夏许超张进超
Owner 品工泵阀制造(山东)有限公司
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