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Internet of things technology based phosphating liquid automatic maintenance system and method

An Internet of Things technology and automatic maintenance technology, applied in the field of phosphating liquid automatic maintenance system based on Internet of Things technology, can solve the problems of anion and cation imbalance, affecting production progress, scrapping and failure, etc., to ensure anion and cation balance and realize automation. Effect

Inactive Publication Date: 2014-12-24
BENGBU YUCHENG NEW MATERIAL TECH
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional detection method requires front-line workers to have a higher level of knowledge, and the detection time is longer, which affects the production progress, and the supplementary process is mainly based on experience to supplement the chemical solution, which can easily cause the anion and cation in the phosphating bath to lose balance. , eventually scrapping and failing

Method used

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  • Internet of things technology based phosphating liquid automatic maintenance system and method
  • Internet of things technology based phosphating liquid automatic maintenance system and method

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Embodiment Construction

[0032] The invention will be further described below in conjunction with the accompanying drawings. The specific embodiments described here are only for explaining the invention, and are not intended to limit the protection scope of the present invention.

[0033] Such as figure 1 As shown, the phosphating solution automatic maintenance system based on Internet of Things technology of the present invention includes:

[0034] The system terminal, as the perception layer of the whole system, realizes on-site data collection;

[0035] The client server, together with the communication network, constitutes the transmission layer of the entire system, receives all detection data, supply data, phosphating solution residual data and on-site video monitoring data returned by the system terminal and classifies, stores and calculates them. The calculated data is fed back to the system terminal for execution and transmitted to the server of the technical department at the same time;

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Abstract

The invention discloses an Internet of things technology based phosphating liquid automatic maintenance system and method. The Internet of things technology based phosphating liquid automatic maintenance system comprises a system terminal, a client server, a technical department server and a remote server; the system terminal is used for collecting field data; the client server is used for receiving the data returned from the system terminal; the technical department server is connected with the client server through a communication network and used for receiving, classifying and sorting the data collected through the system terminal; the remote server is used for performing remote debugging according to the received data. According to the Internet of things technology based phosphating liquid automatic maintenance system and method, the system terminal serves as a sensing layer, detection, debugging and monitoring functions are achieved, the automatic maintenance management can be achieved through the client server and the system terminal under the condition that the phosphating liquid indicator is stable, a warning is sent to the remote server after the phosphating liquid indicator exceeds a system set value, the remote debugging is performed by the remote technical service personnel, and accordingly the automation and the informationization of the phosphating liquid maintenance treatment are achieved, the production process is not affected, the balance of yin and yang ions in the phosphating liquid is effectively ensured, and the optimum effect of the phosphating liquid is achieved.

Description

technical field [0001] The invention belongs to the technical field of application of the Internet of Things, in particular to an automatic maintenance system and maintenance method for phosphating solution based on the technology of the Internet of Things. Background technique [0002] With the rapid development of modern industry and construction industry, the demand for steel shows a high-speed growth trend, and ordinary carbon steel is easy to be oxidized in the air due to the high activity of the metal, so steel generally needs to be processed during processing. Surface phosphating treatment to form a layer of chemical deposition film on the surface of steel parts. In the process of phosphating treatment, the main elements contained in the phosphating treatment solution will be consumed when the product is processed, which will reduce the content of the main elements. It is necessary to add a certain amount of phosphating solution after measurement and calculation for a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C22/77C23C22/07
Inventor 齐三袁琳王云龙丁宁丁甸庞志成陈云帮
Owner BENGBU YUCHENG NEW MATERIAL TECH
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