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Electron Beam Melting Forming Method for Magnesium Alloy Medical Implants

A technology of medical implants and body electron beams, which is applied in the field of metal powder manufacturing products, can solve the problems of magnesium alloy powders prone to collapsing, large thermal conductivity of magnesium alloys, and large temperature gradients of molded parts, etc., to achieve high density and avoid Oxidation of magnesium alloy and high energy utilization efficiency

Active Publication Date: 2017-04-19
CHONGQING INST OF GREEN & INTELLIGENT TECH CHINESE ACADEMY OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Compared with the selective laser melting forming method, this method has the advantages of high energy utilization rate, fast processing speed, no reflection and wide range of processed materials; however, due to the low density of magnesium alloy, the airflow of magnesium alloy powder at the moment of pumping in the vacuum chamber And high-speed, high-energy-density electron beam pressure is prone to collapse, causing the metal powder to deviate from the original position before forming and melting, and subsequent forming cannot be performed; in addition, the thermal conductivity of magnesium alloy is large, and the temperature gradient in different regions of the formed part is large, which is easy to cause Severe molding warpage

Method used

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  • Electron Beam Melting Forming Method for Magnesium Alloy Medical Implants

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Experimental program
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Effect test

Embodiment 1

[0021] As shown in the figure, the magnesium alloy medical implant electron beam melting forming method described in this embodiment mainly includes the following steps:

[0022] (1) Establish the geometric model of the magnesium alloy medical implant;

[0023] (2) Hierarchically discretize the geometric model;

[0024] (3) generating a scanning path according to the implant geometric contour information;

[0025] (4) The substrate of the electron beam forming machine is preheated to 150°C, and the magnesium alloy powder material is flatly spread on the substrate and compacted. The particle size of the magnesium alloy powder is 45 μm, and the powder coating thickness is 10 μm;

[0026] (5) Preheat the magnesium alloy powder layer to make a slight sintering between the powders to ensure that the powder can be fixed in place during the subsequent high-energy beam and low scanning speed melting process. During the preheating process, the electron beam current is controlled as 0...

Embodiment 2

[0030] As shown in the figure, the magnesium alloy medical implant electron beam melting forming method described in this embodiment mainly includes the following steps:

[0031] (1) Establish the geometric model of the magnesium alloy medical implant;

[0032] (2) Hierarchically discretize the geometric model;

[0033] (3) generating a scanning path according to the implant geometric contour information;

[0034] (4) The substrate of the electron beam forming machine is preheated to 200°C, and the magnesium alloy powder material is flatly spread on the substrate and compacted. The particle size of the magnesium alloy powder is 55 μm, and the powder coating thickness is 20 μm;

[0035] (5) Preheat the magnesium alloy powder layer to make a slight sintering between the powders to ensure that the powder can be fixed in place during the subsequent high-energy beam and low scanning speed melting process. During the preheating process, the electron beam current is controlled as 0...

Embodiment 3

[0039] As shown in the figure, the magnesium alloy medical implant electron beam melting forming method described in this embodiment mainly includes the following steps:

[0040] (1) Establish the geometric model of the magnesium alloy medical implant;

[0041] (2) Hierarchically discretize the geometric model;

[0042] (3) generating a scanning path according to the implant geometric contour information;

[0043] (4) The substrate of the electron beam forming machine is preheated to 250°C, and the magnesium alloy powder material is spread on the substrate and compacted. The particle size of the magnesium alloy powder is 60 μm, and the powder coating thickness is 30 μm;

[0044] (5) Preheat the magnesium alloy powder layer to make a slight sintering between the powders to ensure that the powder can be fixed in place during the subsequent high-energy beam and low scanning speed melting process. During the preheating process, the electron beam current is controlled as 1.0mA, l...

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Abstract

The invention discloses an electron-beam melting and forming method of a magnesium-alloy medical implant. The electron-beam melting and forming method comprises the main steps of: (1) establishing a geometric model of the magnesium-alloy medical implant; (2) carrying out layering discrete on the geometric model; (3) generating a scanning path according to geometric profile information of the implant; (4) laying a magnesium-alloy powder material on a substrate of an electron-beam forming machine and compacting; (5) controlling the current amplitude of electron beams, carrying out selective melting on the powder according to the information of sections of all the layers, stacking in a layer-by-layer manner till forming; controlling process parameters in electron-beam melting and forming, wherein the vacuum degree of a forming chamber is 5*10-4Pa, a Z-shaped scanning mode is adopted, the accelerating voltage is 10-60kv, the current of electron beams is 1.0-4.0mA, the focusing current is 100-400mA, the line scanning speed is 50-150mm / s, and the distance between filling lines is 0.1-0.6mm. The electron-beam melting and forming method disclosed by the invention has the advantages that the whole forming process is simple in procedure and easy in control, the obtained implant is high in compactness and can be widely produced and applied in the medical field.

Description

technical field [0001] The invention belongs to the field of products produced by metal powder, and relates to an electron beam melting forming method of a magnesium alloy medical implant. Background technique [0002] Clinical medical implants are generally made of titanium alloys, stainless steel and other metals, but the metal ions released by these metals during corrosion or wear can easily lead to tissue defects and reduced biocompatibility. Moreover, these metals need to be removed by secondary operations, which increases the suffering of patients and medical costs. Magnesium alloy medical implants have good biocompatibility, and their Young's modulus (45GPa) is similar to that of human bone (20GPa), which can effectively alleviate the stress shielding effect. In particular, magnesium alloys can be gradually degraded and absorbed in the human body. Therefore, magnesium alloy medical implants have good application prospects in the field of biomedicine. [0003] Magne...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F3/105B22F5/00A61L27/04
CPCY02P10/25
Inventor 王林志段宣明
Owner CHONGQING INST OF GREEN & INTELLIGENT TECH CHINESE ACADEMY OF SCI
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