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Al-Fe-Cu-Mg-Ca aluminum alloy for automotive wire and wiring harness thereof

An al-fe-cu-mg-ca, automotive wiring harness technology, applied in the field of aluminum alloys, can solve problems such as shedding, and achieve the effect of overcoming processing performance and achieving lightweight problems

Pending Publication Date: 2014-04-30
ANHUI JOY SENSE CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, the wires of the electric wiring body of the mobile body are riveted to the terminals, and if creep occurs, there is a risk of falling off

Method used

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  • Al-Fe-Cu-Mg-Ca aluminum alloy for automotive wire and wiring harness thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] An aluminum alloy for automotive wires, the components and weight percentages of each component are as follows (total weight: 1T):

[0041] components

Fe

Cu+Mg

Ca

Si

RE

Al

Weight (Kg)

2

0.1

0.01

/

/

997.89

Weight percentage (%)

0.2

0.01

0.001

/

/

99.789

[0042] Among the above aluminum alloy materials, it is preferable to add a certain amount of Ca. Ca has a very low solid solubility in aluminum alloys and forms CaAl with aluminum. 4 Calcium is a superplastic element of aluminum alloy, calcium and silicon form CaSi 2 , Insoluble in aluminum, due to the reduction of the solid solution amount of silicon, the conductivity of aluminum alloy can be slightly improved. In addition, calcium can improve the cutting performance of aluminum alloy, and trace calcium is beneficial to remove hydrogen in molten aluminum.

[0043] It is preferable to add a certain amount of Cu, which ...

Embodiment 2

[0050] An aluminum alloy for automotive wires, the components and weight percentages of each component are as follows (total weight: 1T):

[0051]

[0052] Among the above-mentioned aluminum alloy materials, the content of Si was compared. An appropriate amount of Si can increase the recrystallization temperature and refine the grains, while exceeding a certain content will reduce its electrical conductivity. In the process of implementation, it was found that the Si content Excessive samples are prone to breakage during the wire drawing process.

[0053] The method for preparing an aluminum alloy wire core by using the above-mentioned aluminum alloy material, the specific steps are as follows:

[0054] a. Melting and casting: add aluminum alloy components according to the above ratio, melt at 730°C, cast ingots at 670°C, and then roll into alloy rods after solution treatment and aging treatment. The aging treatment here is preferably at 140°C or at higher temperatures,

...

Embodiment 3

[0059] An aluminum alloy for automotive wires, the components and weight percentages of each component are as follows (total weight: 1T):

[0060] components

Fe

Cu+Mg

Ca

Si

RE

Al

Weight (Kg)

12.0

5.0

2.0

0.50

2.5

978.00

Weight percentage (%)

1.20

0.50

0.20

0.05

0.25

97.80

[0061] In the above-mentioned aluminum alloy materials, it is preferable to add a certain amount of RE elements, wherein Ce and La account for 50% of the total RE content, and rare earths can significantly improve the electrical properties of the alloy. In the present invention, rare earths are added to the aluminum alloy to make the aluminum alloy melt and cast Increase the supercooling of the composition, refine the grain, reduce the secondary grain distance, reduce the gas and inclusions in the alloy, and make the inclusion phase tend to be spheroidized. It can also reduce the surface tension of the melt...

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Abstract

The invention discloses an Al-Fe-Cu-Mg-Ca alloy for an automotive wire, a preparation method thereof and a prepared automotive wiring harness, wherein the Al-Fe-Cu-Mg-Ca alloy for the automotive wire comprises the following components: 0.2-1.4wt% of Fe, 0.01-0.5wt% of Cu and Mg, 0.001-0.2wt% of Ca, and the balance of Al and inevitable impurities. The mechanical property and the tensile property of the alloy can be improved by adding an Fe element; the high-temperature creep resistance and the fatigue resistance of the alloy also can be obviously improved by the Fe; the strength and the high-temperature creep property of the alloy can be improved and the fatigue resistance can be improved by adding the Cu and Mg; the conductivity of the aluminum alloy can be improved by adding the Ca; meanwhile, the cutting property of the aluminum alloy can be improved, and removal of hydrogen in molten aluminum is facilitated.

Description

technical field [0001] The invention relates to a wire harness that can be used as a storage battery cable in a mobile carrier, a wire harness or a cable for an engine, and belongs to the field of aluminum alloys. Background technique [0002] At present, the automobile industry is developing rapidly in the world. The automobile industry has not only become the pillar industry of developed countries such as the United States and Japan, but also some developing countries including China. As one of the important supporting products of automobiles, the automobile line, no matter It has a good market prospect in terms of scale output and variety demand. [0003] At the same time, automobiles are developing in the direction of miniaturization and light weight, the control circuits of various electronic devices are increasing, and the wiring positions in motor vehicles are increasing. Therefore, in order to reduce weight, attempts have been made to use aluminum electric wires who...

Claims

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Application Information

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IPC IPC(8): C22C21/00C22C21/06C22C21/08C22C21/16H01B1/02
Inventor 林泽民
Owner ANHUI JOY SENSE CABLE
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