Spinning technology of novel spinning machine

A spinning process and spinning machine technology, applied in the field of spinning, can solve problems such as difficulty in accurately controlling the moisture content of filaments, short forming time of viscose filaments, rough filaments, etc.

Inactive Publication Date: 2014-03-12
YIBIN GRACE GROUP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] Disadvantages: low spinning speed, high post-processing costs, and increased production costs
[0012] Disadvantages: Since the silk sliver is washed and dried immediately, the strength of the sliver is low, the whiteness is low, the sliver is rough, and the quality is not as good as that of the semi-continuous spinning machine; in order to increase the sizing of the silk sliver, the sizing needs to be removed when the embroidery thread is dyed. Increase the production cost of downstream products; high quality requirements for raw materials (viscose)
[0021] 1. The above structure limits the length of the roller. The time for the viscose filament to walk on the roller is short, and the forming time of the viscose filament is short. If the spinning speed is to be increased, the reaction time of the viscose filament will inevitably be insufficient and the product quality will be reduced. , so the efficiency of the traditional semi-continuous spinning machine is reduced;
[0022] 2. In order to improve efficiency, multiple filaments are usually processed at the same time, but when multiple viscose filaments are wound on the existing spinning roller, they are easy to twist, causing the viscose filaments to break and affecting the viscose filaments. product quality;
[0024] 4. All the spinning rollers are fixed at one end, which will inevitably require an extremely complex transmission mechanism to drive the rotation of the spinning rollers, which will also lead to an increase in the failure rate, and when changing the type of silk yarn and changing the rotation speed, it is necessary to stop the machine. Then replace the gears in the transmission system, which reduces the production efficiency and increases the production cost
The above-mentioned utility model is a continuous spinning machine, which is equipped with a drying device, and the dried filaments are directly formed into a tube, and the tube forming device is located outside the drying device, but since the spinning roller integrates de-drawing, washing The structure of deacidification, drying and oiling makes the structure of the whole machine complex and increases energy consumption
[0032] To sum up, in the existing spinning process, the winding device of the semi-continuous spinning machine is located below the spinning roll. Since the spinning roll has water and acidic solution dripping, the winding device is easily damaged by spinning. Contamination of water and acidic solution dripping from the spinning roll; and in the existing spinning process using a continuous spinning machine, in order to finally obtain a tube of dry filament, the spinning roll integrates drafting, washing The structure of deacidification, drying and oiling makes the structure of the whole machine complex and increases the energy consumption in the spinning process. In addition, drying on the spinning roller makes it difficult to accurately control the moisture content of the filaments. Filaments from spinning are processed differently, so there is no control over obtaining filaments suitable for various subsequent steps

Method used

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  • Spinning technology of novel spinning machine
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  • Spinning technology of novel spinning machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0229] The spinning process of a new type of spinning machine, including glue supply, filament forming, spinning and winding, the glue supply is completed by the glue supply device 2, and the filament forming is completed by the filament forming device 3 , the spinning is completed by the spinning device 4, the winding is completed by the winding device 5, the spinning device 4 includes a plurality of spinning rollers, the two ends of the spinning rollers are fixed, An independent drying and drafting roll 404 is arranged between the spinning rolls in the spinning device 4, and the forming part of the winding device 5 is located outside the area between the wall panels 6 on both sides of the frame 1 , the other side opposite to the spinning surface 101, the spinning surface 101 refers to the area outside the frame 1 wallboard 6, where the filament forming device 3 is arranged, and the other side opposite to the area is called winding Surface 7: The filaments obtained after the ...

Embodiment 2

[0233]The spinning process of a new type of spinning machine, including glue supply, filament forming, spinning and winding, the glue supply is completed by the glue supply device 2, and the filament forming is completed by the filament forming device 3 , the spinning is completed by the spinning device 4, the winding is completed by the winding device 5, the spinning device 4 includes a plurality of spinning rollers, the two ends of the spinning rollers are fixed, An independent drying and drafting roll 404 is arranged between the spinning rolls in the spinning device 4, and the forming part of the winding device 5 is located outside the area between the wall panels 6 on both sides of the frame 1 , the other side opposite to the spinning surface 101, the spinning surface 101 refers to the area outside the frame 1 wallboard 6, where the filament forming device 3 is arranged, and the other side opposite to the area is called winding Surface 7: The filaments obtained after the s...

Embodiment 3

[0238] The spinning machine includes a frame 1, a glue supply device 2, a filament forming device 3, a spinning device 4 and a winding device 5, and the forming part of the winding device 5 is located between the wall panels 6 on both sides of the frame 1. The outer side of the area, the other side opposite to the spinning surface 101, the forming part of the winding device 5 includes the loose bobbin tube 5203 of the winding device 5 or a structure having the same function as the loose bobbin tube 5203; the spinning surface 101 Refers to the area on the outside of the frame 1 wallboard 6 that is provided with a filament forming device 3, and the other side opposite to the area is called the winding surface 7, and the spinning device 4 includes a plurality of spinning rollers, Both ends of the spinning roll are fixed, and the winding device 5 includes a wet cake winding device 51 . The shape of the loose tube 5203 of the winding device 5 includes a parallel tube, a conical tub...

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Abstract

The invention relates to a spinning technology of a novel spinning machine. The spinning technology comprises the steps of supplying glue, molding threads, spinning and winding, wherein during spinning, independent drying drawing rollers are arranged among spinning rollers; a molding part of a winding device is arranged at the outer side of the area between wall boards at the two sides of a stand and at the other side opposite to the spun surfaced; after the steps of supplying glue, molding the threads and spinning, the obtained threads pass through the drying drawing rollers and are wound by the winding device, so that the wound threads can be obtained. According to the spinning technology of the novel spinning machine, the winding device is externally arranged, so that the corrosivity to the threads, the winding device and a control system of the winding device is low in the acid environment, and the winding device is convenient to maintain and operate by a worker; the independent drying drawing rollers are arranged among the spinning rollers, so that the threads pass through the drying drawing rollers when walking at the rear sections of the spinning rollers; at the moment, the drying drawing rollers are independent of the spinning rollers, so that the drying temperature and the drying time can be effectively controlled when the threads are dried.

Description

technical field [0001] The invention relates to a novel spinning process, more specifically, the invention relates to a spinning process of a novel spinning machine, which belongs to the technical field of spinning. Background technique [0002] Pure methyl cellulose is extracted from cellulose raw material, called pulp. Treat with caustic soda and carbon disulfide to obtain orange-yellow cellulose xanthate sodium, and then dissolve it in dilute sodium hydroxide solution to become viscous spinning stock solution, called viscose. After the viscose is filtered, matured and defoamed, it is wet-spun, and the coagulation bath is composed of sulfuric acid, sodium sulfate and zinc sulfate. Sodium cellulose xanthate in the viscose reacts with sulfuric acid in the coagulation bath to decompose, and the cellulose is regenerated and precipitated. The obtained cellulose fiber becomes viscose fiber after washing, desulfurization, bleaching and drying. Viscose filament is a kind of visc...

Claims

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Application Information

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IPC IPC(8): D01D13/00D01D7/00D01D5/16D01D10/02D01D1/06D01D10/06D01D5/096
Inventor 冯涛廖周荣孙毅徐发祥刘志军廖秀刘玉桃熊丽林
Owner YIBIN GRACE GROUP CO LTD
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