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A method for realizing efficient real-time interaction between application layer system and basic automation

A basic automation and application system technology, applied in the field of metallurgical automatic control, can solve problems such as inability to guarantee production efficiency and inconvenient operators, and achieve improved reliability and service availability, reduced implementation difficulty, and low CPU occupied by the program Effect

Active Publication Date: 2015-11-11
WEIER AUTOMATION CO LTD TANGSHAN IRON & STEELGRP
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  • Abstract
  • Description
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  • Application Information

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Problems solved by technology

[0002] In the production of large-scale section steel in the metallurgical industry, section steel wire has the characteristics of many types of production, many production rolling schedules, and fast production rhythm. First, every time a type to be rolled is replaced, the operator needs to The system parameters are entered through the WINCC screen and then transmitted to the PLC, which brings great inconvenience to the operators and cannot guarantee the production efficiency in the rolling process

Method used

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  • A method for realizing efficient real-time interaction between application layer system and basic automation

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Embodiment approach

[0015] In terms of network configuration: place the interactive device and the rolling parameter model system, manufacturing execution system MES, and energy management and control system on the Ethernet, and set them in the same network segment to ensure normal interaction between the systems. Take the PING upper-layer application system to ensure the network is smooth; the interactive device uses two Gigabit network cards, and the port of the access layer switch connected to it is also a Gigabit network port. The programmable controller PLC5 is in two networks, of which One gigabit network card is connected to the ProfibusDP network 6, and the other network card is connected to the Ethernet, and is set in the same network segment as the device; in the accompanying drawing, the interactive device 1 and the programmable controller PLC5 are in the same Ethernet Among the 28 network segments, they can communicate with each other; the interactive device 1, the rolling parameter mo...

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Abstract

The invention relates to a method for realizing highly efficient real-time interaction between an application level system and basic automation, which belongs to the technical field of metallurgical automatic control. According to the technical scheme, an interaction apparatus (1) and a programmable logic controller (PLC) (5) are arranged to be in the same network segment of Ethernet Two (8) and can communicate with each other; the interaction apparatus (1), a rolling parameter model system (2), a manufacture execution system (MES) (3) and an energy control system (4) are arranged to be in the same network segment of Ethernet One (7) and can communicate with each other; a data decoding program is responsible for converting low-level data stream into high-level data or converting high-level data into low-level data stream; and a communication program is responsible for transferring the data decoded by the data decoding program to an upper-level program or a basic automation PLC. The method realizes effective interaction between the basic automation and the upper-level application system data, solves a problem of data delay due to over-quick production pace, and makes a breakthrough in solving the problem that process parameter storage cannot be performed due to the hardware condition of the basic automation.

Description

technical field [0001] The invention relates to a method for realizing high-efficiency real-time interaction between the application layer system and basic automation, which is used to quickly and accurately transfer the rolling parameters in the application layer system to the PLC, and at the same time collect the rolling process parameters for analysis of other application layer systems The invention belongs to the technical field of metallurgical automatic control. Background technique [0002] In the production of large-scale section steel in the metallurgical industry, section steel wire has the characteristics of many types of production, many production rolling schedules, and fast production rhythm. First, every time a type to be rolled is replaced, the operator needs to The system parameters are entered through the WINCC screen and then transmitted to the PLC, which brings great inconvenience to the operators and cannot guarantee the production efficiency in the roll...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G05B19/05G06F17/30
Inventor 侯冬晨屈尔庆万海龙吴亚军李明伟单静波
Owner WEIER AUTOMATION CO LTD TANGSHAN IRON & STEELGRP
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