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Synthesized metal cutting fluid taking poly-alpha olefin as base oil and preparation method thereof

A technology of metal cutting fluid and polyalphaolefin, applied in base material, petroleum industry, lubricating composition, etc., can solve the problems of poor stability of vegetable oil at low and high temperature, poor biodegradability of mineral oil, and great influence on environmental stability, etc. , to achieve good biodegradability, solve adverse effects, and good thermal stability

Inactive Publication Date: 2013-08-14
SHANGHAI INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] One of the purposes of the present invention is to solve the above-mentioned traditional mineral oil-based metal cutting fluids, due to the poor biodegradability of mineral oil, long-term retention in the soil, polluting groundwater, poisoning aquatic organisms, etc. Synthetic metal cutting fluids based on base oils have a great impact on environmental stability, while synthetic metal cutting fluids based on vegetable oils are not stable at low and high temperatures due to the poor stability of vegetable oils, and are prone to breed bacteria, and the synthetic metal cutting fluids have a short service life A series of problems such as environmental impact is also relatively large, and a synthetic metal cutting fluid based on polyalphaolefin instead of traditional mineral oil or vegetable oil is provided, and the synthetic metal cutting fluid based on polyalphaolefin is biodegradable Good performance, non-toxic and harmless to the environment and human health, and the service life is longer than traditional cutting fluids

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] A synthetic metal cutting fluid based on polyalphaolefin, calculated by weight percentage, its raw material composition and content are as follows:

[0050] Base Oil Polyalphaolefin 20%

[0051] Non-ionic surfactant 15%

[0052] Anionic surfactant 6%

[0053] Rust inhibitor 10%

[0054] Co-solvent 5%

[0055] Extreme pressure agent 3%

[0056] Defoamer 1%

[0057] Fungicide 1%

[0058] water 39%

[0059] Wherein said base oil is polyalphaolefin;

[0060] The nonionic surfactant is straight-chain fatty alcohol ethylene oxide condensate MOA-10;

[0061] The anionic surfactant is a straight-chain sodium alkyl sulfonate with an average carbon chain length of 10-18;

[0062] Described antirust agent is sodium benzoate;

[0063] Described auxiliary solvent is ethylene glycol butyl ether;

[0064] The extreme pressure agent is fatty alcohol polyoxyethylene phosphate;

[0065] Described defoamer is triethanolamine oleate;

[0066]The bactericide is isothiazolinone....

Embodiment 2

[0072] A synthetic metal cutting fluid based on polyalphaolefin, calculated by weight percentage, its raw material composition and content are as follows:

[0073] Polyalphaolefin 24%

[0074] Non-ionic surfactant 20%

[0075] Anionic surfactant 5%

[0076] Rust inhibitor 10%

[0077] Co-solvent 6%

[0078] Extreme pressure agent 2%

[0079] Defoamer 2%

[0080] Fungicide 1%

[0081] water 30%

[0082] Wherein said nonionic surfactant is branched chain fatty alcohol ethylene oxide condensate TX-10;

[0083] The anionic surfactant is a straight-chain sodium alkyl sulfonate with an average carbon chain length of 10-18;

[0084] Described antirust agent is boric acid monoethanolamine;

[0085] Described auxiliary solvent is ethylene glycol butyl ether;

[0086] The extreme pressure agent is fatty alcohol polyoxyethylene phosphate;

[0087] Described defoamer is triethanolamine oleate;

[0088] The bactericide is isothiazolinone.

[0089] A kind of above-mentioned pre...

Embodiment 3

[0094] A synthetic metal cutting fluid based on polyalphaolefin, calculated by weight percentage, its raw material composition and content are as follows:

[0095] Polyalphaolefin 25%

[0096] Non-ionic surfactant 24%

[0097] Anionic surfactant 6%

[0098] Rust inhibitor 8%

[0099] Co-solvent 8%

[0100] Extreme pressure agent 2%

[0101] Defoamer 2%

[0102] Fungicide 1%

[0103] water 24%

[0104] Wherein said nonionic surfactant is aromatic aliphatic alcohol ethylene oxide condensate 1310;

[0105] The anionic surfactant is a straight-chain sodium alkyl sulfonate with an average carbon chain length of 10-18;

[0106] Described antirust agent is benzoic acid monoethanolamine;

[0107] Described auxiliary solvent is ethylene glycol butyl ether;

[0108] The extreme pressure agent is fatty alcohol polyoxyethylene phosphate;

[0109] Described defoamer is triethanolamine oleate;

[0110] The bactericide is isothiazolinone.

[0111] A kind of above-mentioned prepa...

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PUM

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Abstract

The invention discloses a synthesized metal cutting fluid taking poly-alpha olefin as base oil, and the synthesized metal cutting fluid comprises the poly-alpha olefin, a nonionic surface-active agent, an anionic surface-active agent, an antirust, a cosolvent, an extreme pressure agent, a defoaming agent, a bactericide and water. The preparation method comprises the following steps of: sequentially adding the defoaming agent, the extreme pressure agent and the bactericide to the poly-alpha olefin base oil, and uniformly stirring to form an oil system; adding the antirust to the water, uniformly stirring to form a water system; and uniformly mixing the water system and the oil system, and then stirring and dripping the nonionic surface-active agent, the anionic surface-active agent and the cosolvent at the same time to finally obtain the synthesized metal cutting fluid taking the poly-alpha olefin as the base oil. The synthesized metal cutting fluid has the advantages of excellent viscosity-temperature property, lubricity, biodegradability, low toxicity and low harmfulness on human bodies and the environment and usage period longer than the usage period of the traditional cutting fluid and is suitable for the cutting machining of high-accuracy and high-demand metal workpieces.

Description

technical field [0001] The invention relates to a synthetic metal cutting fluid with polyalphaolefin as base oil and a preparation method thereof. Background technique [0002] Synthetic metal cutting fluid is a kind of metal processing fluid. During the cutting process, it forms a layer of boundary film between the workpiece and the tool to reduce the friction between the workpiece and the tool during the cutting process and reduce the wear of the tool. And energy loss, to ensure the accuracy and smoothness of processing, so as to meet the requirements of the workpiece. [0003] The current synthetic metal cutting fluids are based on mineral oil and vegetable oil. [0004] The synthetic metal cutting fluid based on mineral oil is refined from crude oil. Although the technology is mature and the price is cheap, the mineral oil is more harmful to the environment and has poor biodegradability. Small molecular hydrocarbons in mineral oil Mineral oil remains in the soil for a ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M107/02C10N40/22
Inventor 韩生叶思景王琳张玉坤郁平孙揭阳高峰祝俊朱贤王爱民
Owner SHANGHAI INST OF TECH
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