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Preparation method of hydrocracking catalyst composition

A hydrocracking and catalyst technology, applied in the direction of catalyst activation/preparation, physical/chemical process catalysts, molecular sieve catalysts, etc., can solve problems such as poor cohesion of catalyst materials, ammonia nitrogen pollution, and impact on catalyst performance, so as to promote hydrogenation Performance improvement, improvement of acidity and acid distribution, improvement of activity and selectivity

Active Publication Date: 2013-04-24
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Most of the existing co-precipitation methods for preparing catalysts use NH3·H2O as a precipitating agent, which will produce a large amount of wastewater containing ammonia and nitrogen, causing pollution to the environment
[0006] The hydrocracking catalyst disclosed in US 3954671, the hydroconversion catalyst disclosed in US 4313817, the hydrocracking catalyst disclosed in CN1253988A, the nitrogen-resistant type prolific middle distillate oil, the heavy hydrocarbon hydrocracking catalyst disclosed in CN1253989A, these catalysts are Prepared by the co-gel method, the alkaline precipitant used is all ammonia, although a hydrocracking catalyst with ideal performance for the treatment of heavy hydrocarbons and prolific middle distillates can be obtained, the pollution caused by ammonia nitrogen to the environment is not significant. Too effective governance measures
CN101239324A discloses a method for preparing a high-activity, high-medium oil type hydrocracking catalyst by a co-gel method. The precipitant uses a weakly basic ammonia compound, and there is still the problem of ammonia nitrogen pollution
[0007] CN101172261A discloses a method for preparing a hydrogenation catalyst using a sodium metaaluminate alkali solution as a precipitant, and the precipitation mainly comes from metaaluminate ions and hydroxide ions. In this way, larger precipitated particles are easily formed during the precipitation process, and the cohesiveness of the catalyst material is poor. At the same time, the specific surface area and strength of the catalyst are reduced, which will affect the performance of the catalyst.
If sodium metaaluminate replaces aluminum chloride, aluminum nitrate, aluminum sulfate and other soluble inorganic aluminum salts as the aluminum source, a large amount of NO3-, Cl-, SO42- and other hetero ions, the prepared composite oxide precursors have poor peptization and difficult to form metal materials
Another difficulty in the preparation of catalysts by the co-precipitation method is that the grain size of the metal mixture obtained by different aluminum sources and precipitants varies greatly, which in turn has a great impact on the specific surface area and strength of the catalyst.
In order to reduce pollution, how to solve the problem of poor cohesion of materials produced by the bulk phase cleaning preparation method using sodium metaaluminate instead of ammonia water as precipitant

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Concrete preparation steps are as follows:

[0028] (1) Preparation of acidic solution A: 200 ml of nickel chloride solution containing NiO of 160 g / l, containing WO 3 80g / l ammonium metatungstate 1000ml with ZrO 2 150 ml of 134 g / l zirconium oxychloride solution, mixed in a 5 liter container, diluted with 800 ml of clean water. Formulated with SiO 2 550 milliliters of dilute water glass solution of 72g / l is added in the above mixed salt solution under stirring condition, prepares acidic mixed solution A. A concentration of 85v% CO was passed into solution A 2 , so that the CO in the gas in the tank 2 The concentration is 80v%, sealed tank;

[0029] (2) Configure alkaline sodium metaaluminate solution B: configure Al 2 o 3 The concentration is 28g / l alkaline solution 3000ml;

[0030] (3) Add solution B into a sealed reaction tank to react with working solution A to form a gel. The gelation temperature is 45°C, the gelation time is 1 hour, and the pH of the gell...

Embodiment 2

[0034] Compared with Example 1, Catalyst B was prepared according to the content ratio of Catalyst B component in Table 1, the difference is that CO will be dissolved 2 Gas solution A and solution B flowed into the reaction tank in parallel to form a gel. Adjust the pH value of the slurry in the reaction tank to 8.5 and the gelation temperature to 45°C to finally obtain catalyst composition B. The composition and main properties are shown in Table 1.

Embodiment 3

[0036] Compared with Example 1, Catalyst Composition C was prepared according to the content ratio of Catalyst C in Table 1. The difference is that the gelling temperature was adjusted to 60°C to adjust the pore structure. The composition and main properties of the catalyst are shown in the table 1.

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Abstract

The invention discloses a preparation method of a hydrocracking catalyst composition. The method comprises the steps of preparing an acidic mixed solution A containing hydrogenation reactive metals and silicon and filling CO2 into the solution A; and preparing a sodium metaaluminate alkaline solution B, subjecting the solution B to react with the solution A into which CO2 is filled to prepare gel, then adding turbid liquid of a Y type molecular sieve, mixing the substances uniformly, filtering the obtained mixture, drying the obtained filter cake, and then forming, washing, drying and roasting the filter cake, thus preparing the hydrocracking catalyst composition. The method has the beneficial effects that a clean preparation method is adopted, so not only can the catalyst be easily formed and the strength of the catalyst be improved, but also the pore volume and specific surface area of the catalyst can be increased and the dispersity of metals in the catalyst can be improved, thus the catalyst has higher hydrocracking activity, middle oil selectivity and stability; and the hydrocracking catalyst composition prepared by the method is especially suitable for producing more high-quality naphtha, jet fuel and diesel.

Description

technical field [0001] The invention relates to a hydrocracking catalyst composition and a preparation method thereof, in particular to a hydrocracking catalyst composition capable of producing heavy naphtha, jet fuel and diesel oil and a preparation method thereof. Background technique [0002] At present, the shortage of petroleum resources in the world, the quality of crude oil is deteriorating year by year, the demand for middle distillate oil is increasing, the upgrading of petrochemical products and the stricter environmental regulations have greatly promoted the transformation of heavy oil into lighter products, and constituted an accelerated development of hydrogenation. The power of technology. The main features of hydrocracking technology are strong adaptability of raw materials, high selectivity of product plans and target products, good product quality and high added value, and can directly produce a variety of high-quality petroleum products (such as gasoline, j...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J29/16B01J37/03C10G47/20
Inventor 王海涛徐学军冯小萍王继锋刘东香
Owner CHINA PETROLEUM & CHEM CORP
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