Vitrified micro bubble thermal mortar aggregate and preparation method thereof

A technology of thermal insulation mortar and vitrified microbeads, which is applied in the field of building thermal insulation mortar materials and its preparation, can solve the problems of low aging resistance, low weather resistance, high volume loss rate, and reduced thermal insulation performance, and achieve high weather resistance and difficult Good flammability and low construction cost

Inactive Publication Date: 2014-06-11
HUNAN ZHONGZHENG CONSTR MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, building insulation mortar materials on the market generally use polyphenylene particles or ordinary expanded perlite as lightweight aggregates, and thermal insulation mortars that use polyphenylene particle organic materials as lightweight aggregates are flammable, have poor fire resistance, and produce harmful gases at high temperatures. Defects such as aging resistance and low weather resistance; the use of expanded perlite particles as lightweight aggregates has disadvantages such as high water absorption, easy crushing, high volume loss rate during stirring, reduced thermal insulation performance of the product, and easy hollowing and cracking. At the same time, it makes up for the defects of poly-stupid particle organic materials such as flammability, poor fire resistance, harmful gas generation at high temperature, and low aging resistance and weather resistance.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A kind of vitrified microbead thermal insulation mortar aggregate, which is composed of aggregate particles. The aggregate particles are composed of a core layer and a coating layer. The core layer is polystyrene particles whose surface has been modified by high temperature, and the coating layer is expanded Vitrified microbead thermal insulation mortar, the expanded vitrified microbead thermal insulation mortar is made by mixing the raw materials according to the following proportions by weight, and the expanded vitrified microbeads: 325 cement: fly ash: PP fiber: wood fiber : Latex powder=26:42:16:0.22:0.22:0.53. The particle size of the aggregate particles is 0.7 to 1.5 cm.

[0018] A preparation method of vitrified microbead thermal insulation mortar aggregate includes the following steps:

[0019] (1) Surface high-temperature inorganic modification treatment of polyphenyl particles: Put the polyphenyl particles into an electric furnace above 1200 degrees and heat them ...

Embodiment 2

[0026] This embodiment is basically the same as the first embodiment, but the difference is that the raw materials when preparing the expanded vitrified microsphere thermal insulation mortar are mixed uniformly according to the following proportions by weight. The expanded vitrified microsphere: 325 cement: fly ash : PP fiber: wood fiber: latex powder = 27: 45: 17: 0.25: 0.25: 0.56.

Embodiment 3

[0028] This embodiment is basically the same as the first embodiment. The difference is that the raw materials for preparing the expanded vitrified microbead thermal insulation mortar are mixed uniformly according to the following proportions by weight. The expanded vitrified microbeads: 325 cement: fly ash: PP fiber: wood fiber: latex powder=29:47:19:0.28:0.28:0.57.

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Abstract

The invention discloses a vitrified micro bubble thermal mortar aggregate and a preparation method thereof, and belongs to the field of thermal mortar aggregate construction and fabrication methods. The aggregate consists of aggregate particles, wherein each aggregate particle consists of a core layer and a wrapping layer; the core layers are polyphenyl particles of which the surfaces are subjected to high-temperature modification treatment; the wrapping layers are expanded and vitrified micro bubble thermal mortar; and the expanded and vitrified micro bubble thermal mortar is formed by uniformly mixing raw materials in parts by weight as follows: 25-30 parts of expanded and vitrified micro bubble, 40-48 parts of 325 cement, 15-20 parts of fly ash, 0.2-0.3 parts of PP (polyester) fiber, 0.2-0.3 parts of wood fiber, and 0.5-0.6 parts of emulsion powder. The aggregate is a novel thermal and heat insulated material which is good in flame retardancy, good in water resistance, high in durability, high-temperature resistant, nontoxic, and tasteless, and does not vitalize harmful substances.

Description

Technical field [0001] The invention relates to a building thermal insulation mortar material and a preparation method thereof, in particular to a vitrified microbead thermal insulation mortar aggregate and a preparation method thereof. Background technique [0002] At present, building thermal insulation mortar materials on the market generally use polyphenyl particles or ordinary expanded perlite as lightweight aggregates, and thermal insulation mortars that use polyphenyl particulate organic materials as lightweight aggregates are flammable, have poor fire resistance, and generate harmful gases and high temperatures. Defects such as low aging resistance and low weather resistance; the use of expanded perlite particles as lightweight aggregates has large water absorption, easy crushing, large volume loss during mixing, reduced product insulation performance in the later stage, and easy hollow drum cracking. At the same time, it makes up for the deficiencies of the polystyrene p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/00C04B14/22
Inventor 陈炜文
Owner HUNAN ZHONGZHENG CONSTR MATERIALS
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