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Convex surface low altitude glass welded by using glass welding material in microwave welding manner and provided with ditch groove edge sealing, and manufacturing method thereof

A low-altitude glass, low-temperature glass solder technology, applied in glass forming, glass re-forming, glass manufacturing equipment and other directions, can solve the problems of hollow glass failure, slow cooling speed, long heating time, etc. The effect of reducing tensile stress and improving transparency

Inactive Publication Date: 2013-03-20
戴长虹
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the organic sealant itself containing moisture, poor anti-aging performance, poor air tightness and other reasons, the insulating glass often fails, which seriously affects the service life of the insulating glass.
[0004] The air in the air layer of insulating glass is sealed between two pieces of glass. Due to the change of external temperature, the pressure of the air layer will change. When the external temperature is high, the pressure is greater than atmospheric pressure and the glass is convex. When the external temperature is low, the pressure is lower than atmospheric pressure. , The glass is concave, resulting in the so-called "breathing" phenomenon, which affects the normal service life of the insulating glass
[0005] The patent "convex low-altitude glass, flat low-altitude glass and its preparation method" applied by the applicant of the present invention describes the edge sealing of low-altitude glass in a high-temperature edge-sealing furnace by using conventional heating to weld two pieces of glass together with low-temperature solder. The disadvantages of conventional heating are long heating time, slow heating rate, slower cooling rate, high energy consumption, and poor heating uniformity, especially when making Low-E low-altitude glass, because the Low-E film seriously restricts radiation heat transfer, so its disadvantages more prominent

Method used

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  • Convex surface low altitude glass welded by using glass welding material in microwave welding manner and provided with ditch groove edge sealing, and manufacturing method thereof
  • Convex surface low altitude glass welded by using glass welding material in microwave welding manner and provided with ditch groove edge sealing, and manufacturing method thereof
  • Convex surface low altitude glass welded by using glass welding material in microwave welding manner and provided with ditch groove edge sealing, and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0064] Example 1: see figure 1, the low-altitude glass is composed of two pieces of glass, one of which is low-emissivity glass. Edge sealing grooves are opened at the welding place, and edge grinding, chamfering, cleaning, and drying are carried out. On the upper glass, the low-temperature glass powder paste containing wave-absorbing materials is printed on the upper glass to make edge sealing strip frames and supports; The upper glass has two edge-sealed frames, and the lower glass has two edge-sealed grooves. After the upper and lower glass are combined, the edge-sealed frame of the upper glass can be embedded in the edge-sealed groove of the lower glass; Put it into the mold, put it in the hot bending furnace, heat up to the softening temperature of the glass 550-750°C, rely on the gravity of the glass itself to make the glass downward to form a convex surface, and drop to room temperature with the furnace; if the edge banding frame is in the sintering process If the shap...

Embodiment 2

[0067] Example 2: see figure 2 , one of the two pieces of low-altitude glass is low-emissivity glass, and the other is tempered glass or semi-tempered glass. For radiant glass, edge sealing grooves are set at the peripheral welding of the lower glass, and the edges are ground, chamfered, cleaned and dried, and the low-temperature glass powder paste is sprayed on the upper glass with a spray gun to form an edge sealing strip frame, in which the upper glass has There is an edge banding frame and the lower glass has an edge banding groove. After the upper and lower glass are combined, the edge banding frame of the upper glass can be embedded in the edge banding groove of the lower glass; secondly, put the upper glass into the mold and place In the hot bending furnace, the temperature is raised to the softening temperature of the glass at 550-750°C, and the glass is made to form a convex surface downward by the gravity of the glass itself, and then the glass is lowered to room te...

Embodiment 3

[0072] Embodiment 3: see image 3 , the two pieces of glass of the low-altitude glass are tempered glass or semi-tempered glass, one of which is low-emissivity glass, and its production method is as follows: first, a piece of flat glass and a piece of low-emissivity glass are cut according to the shape and size of the low-altitude glass to be produced. , set up an edge sealing groove at the peripheral welding place of the lower glass, and carry out edge grinding, chamfering, cleaning and drying, and use a nylon screen to print a low temperature glass powder paste on the upper glass to form an edge sealing strip frame, in which the upper glass has There is an edge banding frame and the lower glass has an edge banding groove. After the upper and lower glass are combined, the edge banding frame of the upper glass can be embedded in the edge banding groove of the lower glass; secondly, put the two pieces of glass into two In a forming mold, the forming mold has an upper mold and a...

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Abstract

The present invention relates to a low altitude glass, which is characterized in that an upper glass and a lower glass of the low altitude glass are convex surface glasses, wherein the welding periphery of the upper glass is provided with an edge sealing strip frame, the welding periphery of the lower glass is provided with an edge sealing ditch groove, and a glass welding material is adopted to integratedly weld the upper glass and the lower glass in a microwave oven, such that low altitude glass manufacturing is simple and convenient, and a sealing effect is ensured through engagement of the edge sealing strip frame and the edge sealing ditch groove. The manufacturing method has characteristics of simple process, low cost, high production efficiency, reliable sealing and good sealing effect. With the technology, large mass manufacturing of the low altitude glass through the one-step method can be achieved, wherein the manufactured low altitude glass has characteristics of strong wind load resistance, good thermal insulation and good acoustic insulation. In addition, with the method, the universal low altitude glass can be manufactured, and the tempered low altitude glass can be manufactured.

Description

technical field [0001] The invention relates to the processing and manufacturing of low-altitude glass, in particular to a method for making low-altitude glass and its products. Background technique [0002] With the strengthening of environmental protection and energy saving awareness, insulating glass has been widely promoted and applied, effectively improving the thermal insulation and sound insulation performance of doors and windows. The distance between two pieces of flat glass of insulating glass, that is, the thickness of the air layer determines the effect of heat preservation and sound insulation. The thicker the air layer, the better the heat preservation and sound insulation effect, but increasing the thickness of the air layer will increase the thickness of the door and window frames. Therefore, it will increase the production cost of doors and windows; other methods, such as the use of coated glass, film sticking and filling inert gas in the middle of insulatin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03B23/24
CPCY02P40/57
Inventor 戴长虹
Owner 戴长虹
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