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Strong uniformly-stitched and bonded nonwoven fabric, production method and production device

A non-woven fabric, strong technology, applied in non-woven fabrics, textiles and papermaking, etc., can solve problems such as affecting product quality and brand reputation, high consumption of raw materials, uneven longitudinal and lateral breaking strength of stitched non-woven fabrics, etc.

Inactive Publication Date: 2015-06-10
海东青非织工业(福建)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, the above-mentioned stitch-bonded non-woven fabrics have uneven longitudinal and transverse fracture strengths, and the longitudinal fracture strength is generally more than 1.2 times the transverse fracture strength. Eventually, the stitch-bonded nonwovens must be considered in the process of sheet cutting. consumes a lot
In addition, when stitch-bonded non-woven fabrics are used as shoe linings, since the vertical and horizontal fracture strength ratio is greater than 1.2, it will also cause the shoes to easily deform during wearing, which will affect product quality and brand reputation.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Strong uniformly-stitched and bonded nonwoven fabric, production method and production device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Stitch-bonded nonwovens 90gsm with a pitch of 1.6mm; if produced by traditional methods, the longitudinal breaking strength is 267N / 5CM, and the transverse breaking strength is 56N / 5CM; that is, the ratio of longitudinal breaking strength to transverse breaking strength is 4.7:1.

[0037] And using the production method of the present invention, the longitudinal breaking strength of the stitch-bonded nonwoven fabric obtained by it is 205N / 5CM, and the transverse breaking strength is 185N / 5CM, that is, the ratio of the longitudinal breaking strength and the transverse breaking strength is 1.1:1.

[0038] It can be seen that the transverse fracture strength is greatly improved, and the longitudinal and transverse fracture strength ratio is in the range of 1-1.2.

Embodiment 2

[0040] Stitch-bonded non-woven fabric 130gsm needle distance 1.6mm product; if produced by traditional methods, the longitudinal breaking strength is 236N / 5CM, and the longitudinal breaking strength is 140N / 5CM; that is, the ratio of longitudinal breaking strength to transverse breaking strength is 1.6:1.

[0041] And using the production method of the present invention, the longitudinal breaking strength of the stitch-bonded nonwoven fabric obtained is 220N / 5CM, and the transverse breaking strength is 215N / 5CM, that is, the ratio of the longitudinal breaking strength to the transverse breaking strength is 1:1.

[0042] It can be seen that the transverse fracture strength is greatly improved, and the longitudinal and transverse fracture strength ratio is in the range of 1-1.2.

Embodiment 3

[0044] Stitch-bonded nonwoven fabric 160gsm needle distance 1.8mm product; if it is produced by traditional method, the longitudinal breaking strength is 318N / 5CM, and the longitudinal breaking strength is 108N / 5CM; that is, the ratio of longitudinal breaking strength to transverse breaking strength is 2.9:1.

[0045] And using the production method of the present invention, the longitudinal breaking strength of the stitch-bonded nonwoven fabric obtained by it is 298N / 5CM, and the transverse breaking strength is 275N / 5CM, that is, the ratio of the longitudinal breaking strength and the transverse breaking strength is=1.1:1.

[0046] It can be seen that the transverse fracture strength is greatly improved, and the longitudinal and transverse fracture strength ratio is in the range of 1-1.2.

[0047]In summary, in the fiber web formation process of the present invention, the fibers in the fiber web are arranged horizontally through physical force interference, and then stitched w...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses strong uniformly-stitched and bonded nonwoven fabric, a production method and a production device. The ratio of the vertical breaking strength and the horizontal breaking strength of the stitched and bonded nonwoven fabric is less than 1.2. The production method comprises the steps of: 1, adjusting the speed ratio of a stripping roller of a carding machine, so that fibers in a single-layer fiber net output by the carding machine are made approximately parallel; 2, receiving the single-layer fiber net by a cross lapping machine, and performing horizontal lapping and vertical delivery for the single-layer fiber net to form a second fiber net with crossing angles of internal fiber bands; 3, making the second fiber net pass through a group of clamping and pushing devices with physical interference on the second fiber net to eliminate the crossing angles of the fibers in the second fiber net and restore the parallel state of the fibers; and 4, delivering the second fiber net processed by the clamping and pushing devices into a stitch-bonding machine for stitch-bonding to obtain the stitched and bonded nonwoven fabric with the ratio of the vertical breaking strength and the horizontal breaking strength being less than 1.2. The ratio of the vertical breaking strength and the horizontal breaking strength can be controlled to be less than 1.2, and the problem of non-uniform vertical breaking strength and horizontal breaking strength can be solved.

Description

technical field [0001] The invention relates to the field of stitch-bonded non-woven fabrics, and more specifically relates to a production method and production equipment for strong and uniform stitch-bonded non-woven fabrics. Background technique [0002] Stitch-bonded nonwovens are an important category of nonwovens, which are mainly made by stitching fiber webs with additional yarns. In the entire product structure, the additional yarns are arranged longitudinally, which mainly provide the longitudinal breaking strength of the stitch-bonded nonwoven fabric, and the transverse breaking strength is mainly formed by the friction between fibers. The additional yarns are generally 75D-150D filaments , high strength. Therefore, the above-mentioned stitch-bonded non-woven fabrics have uneven longitudinal and transverse fracture strengths, and the longitudinal fracture strength is generally more than 1.2 times the transverse fracture strength. Eventually, the stitch-bonded nonw...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D04H13/00
Inventor 杜新坡杨裕闯吴锐
Owner 海东青非织工业(福建)有限公司
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