Spheroidizing method

A technology of spheroidizing treatment and spheroidizing agent, which is applied in the field of spheroidizing treatment by flushing into the ladle method, can solve the problems of low absorption rate of effective elements and violent reaction, and achieve the solution of molten iron splashing, production cost reduction, loss prevention and escape effect

Active Publication Date: 2014-06-25
深圳市嘉能新型环保建材有限公司
View PDF8 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The object of the present invention is to provide a kind of spheroidizing treatment method, utilize the integral rare earth magnesium ferrosilicon nodulizing agent of outer liner square steel pipe to cooperate with the spheroidizing treatment bag that covers cover, solve violent reaction, The problem of low absorption rate of effective elements, precise control of spheroidizing reaction time, improving product quality, reducing production costs, fully exerting and utilizing resources, and significantly improving the production environment of the spheroidizing agent production process and use process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Spheroidizing method
  • Spheroidizing method
  • Spheroidizing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Embodiment 1: Carry out under cold air cupola smelting conditions, melting rate is 2 tons / hour, adopts attached figure 1 The overall rare earth magnesium silicon ferrosilicon nodulizer 2 with the outer lined square steel pipe is stably fixed on the bottom of the molten iron ladle by wedge-shaped plugs for nodulization treatment. The weight of molten iron per ladle is 1000kg, and the red hot ladle is used for continuous operation. , the temperature of the molten iron in the tap trough is 1485°C, and the sulfur content of the original molten iron is 0.063%, excluding the overall rare earth magnesium ferrosilicon nodularizer containing Mg15%, RE2% and Si58% for the outer lining square steel pipe, and its input includes the outer lining The overall weight of rare earth magnesium silicon iron nodulizer 2 of the square steel pipe accounts for 1.15% of the weight of the molten iron to be processed, and 0.4% is added to the 72SiFe inoculant bag, so that ferrite and perlite are n...

Embodiment 2

[0032] Embodiment 2: Carry out under the smelting condition of intermediate frequency electric furnace, adopt the attached figure 1 The overall rare earth magnesium silicon ferrosilicon nodulizer 2 with the outer lined square steel pipe is stably fixed on the bottom of the molten iron ladle by a wedge-shaped plug to carry out the nodularization treatment. The weight of molten iron per ladle is 1000kg, and the temperature of the molten iron from the electric furnace is 1568 ℃, the sulfur content of the original molten iron is 0.025%, excluding the overall rare earth magnesium ferrosilicon nodulizers containing Mg12.5%, RE1% and Si58% for the outer lining of the square steel pipe, and its input includes the overall rare earth magnesium of the outer lining of the square steel pipe The weight of ferrosilicon nodulizer 2 accounts for 0.75% of the weight of the molten iron to be processed, and 0.35% is added to the 72SiFe inoculant bag. After the spheroidization reaction is completed...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
Login to view more

Abstract

Provided is a nodularization-processing method for producing nodular cast iron. The method comprises: pouring a melted rare earth ferrosiliconmagnesium nodularizer alloy liquid containing Mg <=20%, Si<=65%, and RE<=3% into a square steel tube for solidification and cooling; fixing the whole rare earth ferrosiliconmagnesium nodularizer lined on the outside with the square steel tube into a nodularization ladle using the inner and bottom masonry refractory bricks and wedge chocks in the nodularization ladle covered with a ladle cover, nodularization-processing through a pour-over ladle method; controlling the time for the nodularization reaction accurately, the temperature reduction of the molten iron being small during the nodularization-processing and pouring, the absorption rates of Mg, RE and Si becoming high after the nodularization-processing; 15 minutes after the completion of the nodularization reaction no decline in spheroidization occurs, thus improving the production environment during the manufacturing of a nodularizer and use thereof and significantly reducing production costs and increasing the quality of the product. Compared with a traditional rare earth ferrosiliconmagnesium nodularizer containing RE at a content of 2-8%, the nodularization-processing by the above method realizes the reduction of the usage amount of RE by 50-75%.

Description

technical field [0001] The present invention relates to the spheroidizing treatment method for the production of nodular cast iron, more specifically to the spheroidizing treatment by using the massive rare earth magnesium ferrosilicon spheroidizing agent lined with square steel pipes in the spheroidizing bag and carrying out the method of rushing into the bag. Methods. Background technique [0002] Rare earth magnesium ferrosilicon alloys are widely used as nodularizers in enterprises producing ductile iron castings. Rare earth magnesium ferrosilicon alloy nodulizer is currently the largest nodulizer at home and abroad, but in its traditional production process, it consumes a lot of energy, has large melting loss, and causes serious environmental pollution. Due to the low absorption rate of magnesium, the traditional nodulizer The amount added is larger. For a long time, technical personnel at home and abroad have made unremitting efforts to study the spheroidization trea...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): C22C33/10C21C1/10
CPCC22C38/005C22C33/10C22C28/00C21C1/105C22C38/002C21C1/10C22C33/06C22C38/02
Inventor 刘年路刘昌晨
Owner 深圳市嘉能新型环保建材有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products