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Method for producing frozen bread dough needing no thawing or fermentation step

A technique for freezing dough and a manufacturing method, which is applied in the direction of dough processing, dough cooling, and pre-baked dough processing, etc., which can solve problems such as poor appearance, low storage efficiency, and disappearance of aroma and flavor, and achieve improved taste, flavor, and appearance. , reduce the effect of odor

Inactive Publication Date: 2012-10-03
AJINOMOTO CO INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For users who use frozen bread, they enjoy the advantages of simplifying the manufacturing process, but on the other hand, there are problems such as low storage efficiency during distribution and storage, and deterioration of quality due to moisture migration of products during frozen storage (texture) Hard, aroma and flavor disappear)
However, on the other hand there is a problem of insufficient expansion when heated (baked)
[0005] To solve the problem of freezing bread products after baking, there are methods of adding gelatin, enzymatically decomposed lecithin, and emulsifiers to some raw materials (Patent Document 1), methods of adding α-starch and lipase (Patent Document 2), adding The method of heat-soluble gelling agent (Patent Document 3), etc., by selecting the raw materials to be added, although the stability of the quality has been improved, but there are still unsatisfactory effects, and on the contrary, the odor of the added raw materials and the raw materials are increased. the cost of the problem
In order to solve the problem of frozen dough products that have been formed and processed, there is a production method of processing dough with fat in which oxidizing agents, gelling agents, or lipolytic enzymes are added to a part of the raw materials into 50 layers (Patent Document 4), Adding hydrocolloid and lecithin to a part of the raw materials, the production method of stretching the dough with sandwich fat and processing it into a flat shape (Patent Document 5), etc., although adding raw materials that can improve the extensibility of the dough, by adding The special forming process makes up for the lack of expansion during heating (baking), but there are still odors (bitterness and astringency) from the added raw materials, and appearance defects (peeling of the surface layer, collapse of the cross-sectional layer) caused by the forming process. The problem

Method used

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  • Method for producing frozen bread dough needing no thawing or fermentation step
  • Method for producing frozen bread dough needing no thawing or fermentation step
  • Method for producing frozen bread dough needing no thawing or fermentation step

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Based on the raw material mix shown in Table 1 with figure 1 In the manufacturing process shown, the formed frozen dough was made, and the baked bread was evaluated. Among the raw materials shown in Table 1, use a mixer (Kanto Mixer Industry: Vertical Mixer SS Type 111) to rotate the raw materials except for the sandwich oil at low speed for 5 minutes, medium speed for 6 minutes, and high speed for 0.5 minutes Kneading is carried out (dough temperature at the end of mixing is 15 °C). The obtained dough containing baker's yeast is pressed into a sheet with a thickness of 10mm by a reverse noodle machine (Kamada Machinery Manufacturing Co., Ltd.: リバスシターKR430Y), and the sandwich grease is spread on it, and the opposite side The greased side of the dough is brought together with the ends of the sheet dough to obtain a greased dough.

[0042] [Table 1]

[0043] Raw material name

manufacturer name

Mixing amount (flour based %)

Wheat Flour (Strength ...

Embodiment 2

[0053] Based on the raw material mix shown in Table 3 with figure 1 In the manufacturing process shown, the frozen dough with dimples was produced, and the baked bread was evaluated. Among the raw materials shown in Table 3, the raw materials except shortening and sandwich fat were passed through a mixer (Kanto Mixer Industry: vertical mixer SS type 111), at low speed for 3.5 minutes, medium speed for 6 minutes, After kneading at high speed for 1 minute, add shortening, and then knead at low speed for 4 minutes, medium speed for 2 minutes, and high speed for 30 seconds (dough temperature at the end of mixing is 15°C). The obtained dough containing baker's yeast is pressed into a sheet with a thickness of 10 mm by a reverse noodle machine (Kamada Machinery Manufacturing Co., Ltd.: リバスシタ-KR430Y), and the sandwich grease is coated on it, and the opposite Fold the greased side of the side in half with the end of the sheet of dough to get a dough that is combined with the grease. ...

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PUM

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Abstract

Provided is a shaped frozen bread dough from which a baked bread product having favorable qualities (taste, texture, flavor, appearance (richness), etc.) can be prepared using a commonly employed baking system, without needing any special system for thawing and fermenting. A bread dough having a continuous multi-layered structure is prepared by using a cereal flour composition containing yeast and a fat composition (fat for folding-in). Next, the bread dough is shaped into a desired form and then a dent corresponding to 13-70% relative to the length in the longitudinal direction of the shaped article (preferably the dent depth being 33-90% relative to the maximum thickness of the shaped article before forming the dent) is formed on the surface of the thickest part of the shaped article.

Description

technical field [0001] The present invention relates to a method for producing frozen dough that can be made into bread only through a baking and heating process without thawing and fermenting processes. Background technique [0002] The frozen dough that has been formed is a product developed to rationalize the production of bread manufacturing sites such as bread factories and bakeries, or to counteract the shortage of skilled personnel. Compared with ordinary bread making methods that do not use formed frozen dough, the following advantages can be cited: mass production is possible, long-term storage is possible, production can be efficiently produced by smooth production schedules, and reduction in early morning and late night time can be reduced. Labor, skilled labor can be saved, manufacturing loss and sales loss can be reduced, delivery range can be expanded, delivery frequency can be reduced, etc. On the other hand, its disadvantages can be listed as follows: the ne...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A21D8/02A21D6/00
CPCA21D8/02A21D6/001A21D13/0058A21D13/16
Inventor 增田泰之加贺千文有村敏秋
Owner AJINOMOTO CO INC
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