Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Lubrication emulsified oil for stainless steel tube drawing and production method thereof

A technology of stainless steel pipe and emulsified oil, which is applied in the direction of lubricating composition and petroleum industry, etc. It can solve the problems of the surface finish of the drawn workpiece, the reduction of brightness, the adverse effects of heat treatment and annealing quality, and the impact on the service life of the mold, etc., to achieve chemical adsorption And good physical adsorption, not easy to deteriorate, the effect of improving production efficiency

Inactive Publication Date: 2014-09-10
DALIAN SANDAAOKE CHEM
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the stainless steel tube drawing lubricating emulsified oil has the problems of poor cleaning performance and poor cooling effect, so that after many times of drawing, a large amount of metal powder adheres to the surface of the drawn tube and the edge of the hole core, resulting in a gap between the two. The friction coefficient between them increases sharply, which not only sharply reduces the surface finish and brightness of the drawn workpiece, but also aggravates the wear on the mold and affects the service life of the mold; in addition, the cooling effect is not ideal, and it often occurs due to local overheating of stainless steel pipes or molds. Quality problems of broken tubes
In addition, due to poor cleaning performance, it will have a negative impact on the quality of heat treatment and annealing in the subsequent process of drawing metal pipes

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Get raw material components, each raw material accounts for the percentage of total weight as follows:

[0024] Chlorinated paraffin 5~15%, 2,6-di-tert-butyl-p-cresol (T501) 1~5%, zinc dialkyl dithiophosphate (T202) 1~5%, poly-n-butyl vinyl ether (T601) 1~10%, oleic acid 1~12%, triethanolamine 1~12%, lead naphthenate 1~8%, dibutyl phthalate 1~6%, LN46 mechanical oil 1~26% and transformer oil balance.

[0025] The sum of the mass of each raw material is 100%.

[0026] The production method is carried out according to the following steps: add the calculated and weighed mechanical oil and transformer oil into the reaction ax in sequence, heat to 40~50°C, start the agitator, and then add the calculated and weighed chlorinated paraffin, oleic acid, three Ethanolamine, lead naphthenate, dibutyl phthalate, 2,6-di-tert-butyl p-cresol 1~5%, dialkyl zinc dithiophosphate 1~5% and poly-n-butyl vinyl Ether is slowly added to the reaction ax one by one, and each raw material added...

Embodiment 2

[0028] Chlorinated paraffin 10%, 2,6-di-tert-butyl-p-cresol 3%, zinc dialkyl dithiophosphate (T202) 3%, poly-n-butyl vinyl ether (T601) 5%, oleic acid 6 %, 8% triethanolamine, 5% lead naphthenate, 4% dibutyl phthalate, 12% LN46 mechanical oil and the balance of transformer oil.

[0029] The sum of the mass of each raw material is 100%.

[0030] Production method is with embodiment 1.

[0031] During use, add water and dilute the product of embodiment 1, 2, be mixed with concentration and be 10% emulsion, be applied to the drawing of stainless steel pipe, until blank material is drawn to required diameter, without broken pipe phenomenon, surface smoothness, The brightness meets the requirements of national standards.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses lubrication emulsified oil for stainless steel tube drawing, which comprises the following raw materials in weight percentage: 5-15 percent of chlorinated paraffin, 1-5 percent of 2,6-butylated hydroxytoluene, 1-5 percent of zinc dialkyl dithiophosphate, 1-10 percent of poly-vinyl butyl ether, 1-12 percent of oleic acid, 1-12 percent of triethanolamine, 1-8 percent of lead naphthenate, 1-6 percent of butyl phthalate, 1-26 percent of LN46 machine oil and the balance transformer oil. A production method for the lubrication emulsified oil for the stainless steel tube drawing comprises the following steps of: adding the machine oil and the transformer oil into a reaction kettle in sequence; heating to 40-50 DEG C; starting a stirrer; and then, slowly adding the chlorinated paraffin, the oleic acid, the triethanolamine, the lead naphthenate, the butyl phthalate, the 2,6-butylated hydroxytoluene, the zinc dialkyl dithiophosphate and the poly-vinyl butyl ether into the reaction kettle in sequence, wherein each time a kind of material is added, the raw materials are independently stirred for 10-30 min; continuously stirring for 2h after all the raw materials are added; and blowing and packaging.

Description

technical field [0001] The invention relates to a lubricating emulsified oil for drawing process and its production method, in particular to a stainless steel pipe drawing lubricating emulsified oil which can prevent local overheating of the drawn metal pipe, break the pipe, oxidize and discolor, and ensure the surface finish and brightness of the finished product. and production methods. Background technique [0002] The drawing process is a typical metal processing method. It is a plastic processing process that reduces the cross-sectional area of ​​the metal processing material through the die hole core under the action of drawing to obtain a high-precision, high-gloss wire or pipe. During the drawing process, due to the large amount of metal deformation and the continuous generation of new friction surfaces, lubricating emulsified oil is required to lubricate and cool the metal material and mold. Lubricating emulsified oil plays a vital role in such a huge extrusion and...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C10M173/00C10N40/24C10N30/06C10N30/16C10N30/04
Inventor 潘德顺朱咏红孙倩倩陈忠孝
Owner DALIAN SANDAAOKE CHEM
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products