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Filter material and purpose thereof

A technology of filter material and filter surface, applied in the direction of filtration separation, dispersed particle filtration, dispersed particle separation, etc., can solve the problems of difficult control of fiber ratio, increased pulse times, low air permeability, etc., to achieve excellent dust collection efficiency, heat Good dimensional stability, good dimensional stability effect

Inactive Publication Date: 2012-03-21
TORAY IND INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The filter surface layer uses the special trilobal cross-section of polyimide fiber. Its stable chemical properties can improve the filtration accuracy and dust collection capacity of the filter material, but the non-filter surface layer uses conventional polystyrene with a fineness of 2-4D. Sulfur ether makes the fibers in the fiber net compactly arranged, which will cause low air permeability and large pressure loss, which will affect the service life of the filter material
[0005] In the publication number CN1712100 patent, a kind of three-gradient high-density surface layer filter material manufacturing method is proposed. The coarse fiber is used as the lower net, the fine fiber is used as the upper net, and the superfine fiber net is superimposed on the outer layer of the fine fiber to form the filter material, so that the filter material has a relatively high density. High filtering effect, good peeling effect, and low manufacturing cost, but the resistance of the filter material increases, and the proportion of each component fiber is not explained, it is difficult to control the effect, especially the proportion of superfine fibers is too high, the filter felt The pressure loss will be relatively high, and the air permeability will be small, which will reduce the cleaning interval of the filter felt, and the increase in the number of pulses will reduce the mechanical properties of the filter felt, thereby shortening the service life

Method used

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  • Filter material and purpose thereof
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  • Filter material and purpose thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] Using PPS short fibers with an average diameter of 13.8μm and a length of 51mm to make a plain weave fabric with a warp density of 38 / 2.54cm and a weft density of 15 / 2.54cm as the fabric reinforcement layer, which is used as the fiber net on the side of the filter surface. The ultra-fine PPS fiber with an average diameter of 9.7μm and a length of 51mm and an ordinary PPS fiber with an average diameter of 14.5μm and a length of 51mm are used at 198g / m 2 The superfine fiber web and the ordinary fiber web formed by laminating and carding the cotton according to the weight of 40wt% and 60wt% respectively. The fiber web that constitutes the non-filter surface side is 198g / m 2 A laminated fiber web with an average diameter of 19.5μm and a length of 51mm is a fiber web formed by opening and carding 100wt% of short fibers with an average diameter of 19.5μm and a length of 51mm. Layer, ordinary fiber mesh layer, fabric reinforcement layer, and non-filter surface fiber web layer ar...

Embodiment 2

[0046] Using PTFE filament fibers with an average diameter of 202.2μm, a plain weave fabric with a warp density of 33 strands / 2.54 cm and a weft density of 33 strands / 2.54 cm is used as the fabric reinforcement layer. The fiber mesh on the side of the filter surface is the average diameter The ultra-fine PPS fiber with 5.0μm and the length of 51mm and the ordinary PPS fiber with the average diameter of 14.5μm and the length of 76mm are 180g / m 2 The unit area weight of the fiber web is respectively laminated, and the ultra-fine fiber web and ordinary fiber web formed by opening and carding the cotton according to the weight of 50wt% and 50wt% respectively. The fiber web constituting the non-filter surface is 180g / m 2 The weight per unit area of ​​the laminated fiber web, the fiber web is 100wt% of P84 trilobal cross-section short fibers with an average diameter of 21.0μm and a length of 51mm to open and card the fiber web, and then according to the extremely fine After the fiber w...

Embodiment 3

[0048] Using PPS short fibers with an average diameter of 13.8μm and a length of 51mm to make a plain weave fabric with a warp density of 30 / 2.54cm and a weft density of 13 / 2.54cm as the fabric reinforcement layer, as the fiber net that constitutes the filter surface. The ultra-fine aromatic polyamide fiber with an average diameter of 6.0μm and a length of 51mm and a common PPS fiber with an average diameter of 14.5μm and a length of 76mm are combined at 220g / m 2 The unit area weight is 30wt% and 70wt% of the ultrafine fiber web and ordinary fiber web formed by opening and carding respectively. The fiber web constituting the non-filter surface is 220g / m 2 The fiber web is laminated with 100wt% of short fibers with an average diameter of 24.3μm and a length of 64mm with a P84L cross-section. The fiber web is formed by opening and carding. After the mesh layer, the ordinary fiber mesh layer, the fabric reinforcement layer, and the non-filter surface fiber mesh layer are laminated i...

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Abstract

The invention discloses a filter material and a purpose thereof. The filter material consists of three layers of structures, namely, a filtering surface layer, a non-filtering surface layer and an intermediate fabric enhancing layer. The filtering surface layer is a fiber web that consists of 20-80wt% heat resistance fibers of which the diameter is less than or equal to 10mum and 20-80wt% heat resistance fibers of which the diameter is more than 10mum and less than or equal to 20mum in a layering manner, wherein the fibers of which the diameter is less than or equal to 10mum is used as an upper layer; the non-filtering surface layer is a fiber web which consists of heat resistance fibers with special-shaped sections, the diameter of which is 10-200mum; and the intermediate fabric enhancing layer consists of heat resistance fibers. The filter material has the effects that the filtering performance is good, the mechanical strength is high, the loss of pressure is less, and the cycle time is long, and has the advanatage that the service life of the filter material can be prolonged.

Description

Technical field [0001] The invention relates to a filter material and its use. Background technique [0002] In recent years, with the rapid development of industry, industrial pollution has become increasingly serious, which has endangered the natural environment and people's health. Flue gas dust removal is an important part of pollution control, and bag dust removal is an effective method of flue gas treatment. In 2007, the Bag Filter Committee of the China Environmental Protection Industry Association promulgated a new national standard for bag filter materials and filter bags. The emission requirements of coal boiler flue gas have become stricter and require higher collection efficiency. The application environment of the filter material is four high and one low (the exhaust gas temperature is high, the SO in the flue gas is high) 2 , NO X , O 2 High content; high dust concentration; low resistance of filter material required for renovation projects) Due to the poor flue ga...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D39/14B32B5/26B01D46/02
Inventor 顾立霞纪舜卿
Owner TORAY IND INC
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