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Process for dehydrating fruits, vegetables and traditional Chinese herbs through low-pressure penetration of gas

A technology of low-pressure permeation and gas permeation, which is applied in the direction of drying solid materials, drying gas arrangement, and combination of methods to dry solid materials. It can solve problems such as poor operability, expensive products, and long dehydration time, and achieve economic and social Huge benefits, easy to master process, and improved drying speed

Inactive Publication Date: 2012-02-15
JIANGSUCHINA PALARICH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The hot air drying dehydration process has the characteristics of small equipment investment, simple process, and easy operation, but it has serious loss of nutrients, poor flavor, poor rehydration degree, slow rehydration speed, long dehydration time, high energy consumption, and low production efficiency. Low, poor sanitary conditions and other defects; the vacuum freeze-drying process uses freeze-drying technology to dehydrate in an instant, which can retain the nutrients and active substances such as vitamins of fruits and vegetables to the greatest extent, but there are expensive equipment, high energy consumption, complicated operations, and processing time. Long, high cost, expensive products, can not be widely promoted and other deficiencies
[0003] There are similar reports about the preparation method of the present invention at home and abroad, but the operability is not strong when applied to berries, leafy vegetables and Chinese herbal medicines, the cost is high, the product is expensive, and it cannot be widely promoted, and it uses medium or high pressure. The carbon dioxide gas must be retained, and then adopt processes such as rapid heating treatment and warm air drying, which are essentially different from the present invention.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Put the washed medlar into the dehydration tank, close the door of the dehydration tank and seal it, open the exhaust valve of the dehydration tank to evacuate the inside of the dehydration tank to -0.01Mpa. Inject carbon dioxide gas into the dehydration tank to maintain the gas pressure in the dehydration tank at 0.1-0.3 MPa, and release the gas in the dehydration tank after maintaining for 20 minutes. After the pressure in the tank is 0, open the dehydration tank, take out the materials, and set aside; put the above materials for 10 minutes Transfer to a vacuum drying oven, close the hatch, start vacuuming, start heating after the vacuum reaches -0.1Mp, set the heating temperature to 60°C, keep it for 6 hours, then turn off the heating, continue vacuuming at this time, and wait for vacuum drying Stop vacuuming when the temperature in the box is lower than 30°C, break the vacuum again, and take out the material, which is a finished product with a moisture content of les...

Embodiment 2

[0028] Raw materials: 1000 grams of fresh tomatoes.

[0029] Preparation of semi-dry slices: After heating and peeling the tomatoes, cut 1 / 6 slices by machine or manually, then put the sliced ​​tomatoes into the hot air dryer, turn on the heating, set the temperature at 60°C, and take out after heating for 6 hours The material is semi-dry flakes after cooling. Seal the above prepared semi-dry tablet and let it stand for 5 hours, take it out and put it into the dehydration tank, close the material inlet and seal it, open the exhaust valve of the dehydration tank to vacuum the inside of the dehydration tank to -0.01Mpa. Inject carbon dioxide gas into the dehydration tank to maintain the gas pressure in the dehydration tank at 0.3-0.5 MPa. After maintaining for 15 minutes, release the gas in the dehydration tank. After the pressure in the tank is 0, open the material inlet of the dehydration tank, take out the material, and set aside; Transfer the above materials to the vacuum d...

Embodiment 3

[0031] Raw materials: 1000 grams of fresh kiwi.

[0032] Wash the fresh kiwi fruit, peel it, remove the core, cut it into 6mm thick discs, put it into the dehydration tank, close the material inlet and seal it. Turn on the vacuum pump to evacuate to -0.01Mpa, stop vacuuming, close the evacuation valve, and inject carbon dioxide gas into the dehydration tank to maintain the gas pressure in the dehydration tank at 0.3-0.5MPa, and release the gas in the tank after maintaining for 15 minutes. After reaching 0, open the dehydration tank, take out the materials, and set aside; quickly transfer the above materials to the vacuum drying oven within 10 minutes, close the hatch, start vacuuming, and start heating after the vacuum degree reaches -0.1Mpa, and set the heating temperature to 60°C , start heating, turn off the heating after 6 hours, continue vacuuming at this time, stop vacuuming when the temperature in the vacuum drying oven is lower than 30°C, then break the vacuum, take ou...

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PUM

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Abstract

The invention discloses a process for dehydrating fruits, vegetables and traditional Chinese herbs through low-pressure penetration of gas, which is mainly used for the fruits, vegetables and Chinese herbs such as strawberry, tomato, spinach, Chinese cabbage, celery leaves, medlar and the like, and comprises the following steps that: 1) pretreatment of raw materials->2) gas penetration procedure->3) hot drying. The process has beneficial effect that: the raw materials are dried and dehydrated under low temperature and at a vacuum state, so the loss of nutrients and flavor of the fruits, vegetables and Chinese herbs during the high-temperature drying process can be avoided, and original nutrition, active substances, active ingredients, color and fragrance of the materials can be maximally maintained. The investment of equipment is small, the process cost is low, the equipment is convenient to install and maintain, and the technique method is easy to control.

Description

technical field [0001] The invention relates to a technique for drying dehydrated fruits and vegetables and Chinese herbal medicines by adopting gas low-pressure infiltration. It is mainly suitable for strawberries, tomatoes, spinach, cabbage, celery leaves, wolfberries and other berries, leafy vegetables and Chinese herbal medicines. Background technique [0002] At present, the dehydration of fruits, vegetables and Chinese herbal medicines generally adopts hot air drying and vacuum freeze drying processes. The hot air drying dehydration process has the characteristics of small equipment investment, simple process, and easy operation, but it has serious loss of nutrients, poor flavor, poor rehydration degree, slow rehydration speed, long dehydration time, high energy consumption, and low production efficiency. Low, poor sanitary conditions and other defects; the vacuum freeze-drying process uses freeze-drying technology to dehydrate in an instant, which can retain the nutr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L3/40F26B7/00F26B21/14
Inventor 赵保民
Owner JIANGSUCHINA PALARICH
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