Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Continuous casting crystallizer covering slag special for extra-thick slab peritectic steel and preparation method thereof

A continuous casting crystallizer and ultra-thick slab technology, applied in the field of steelmaking auxiliary materials, can solve the problems of large consumption of mold slag, transverse crack defects, prone center looseness and segregation, etc.

Active Publication Date: 2012-10-03
XIXIA LONGCHENG METALLURGICAL MATERIALS CO LTD
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the large cross-section and long solidification time of extra-thick slabs, center porosity and segregation are prone to occur inside. In order to ensure better internal quality of cast slabs, the casting speed is usually low, but the mold slag consumption is higher when the casting speed is low. Large, it may cause defects such as pits and depressions. At the same time, due to the low casting speed, the slab stays in the mold for a long time, and the temperature of the slab after it exits the mold is low, and the straightening in the brittle temperature zone It is easy to have defects such as transverse cracks at the vibration marks and corner cracks at the corners of the slab
On the other hand: casting difficulty caused by peritectic reaction
Peritectic steel generally refers to a type of steel with a carbon content of 0.08% to 0.18% in molten steel. Due to the peritectic reaction in the solidification process of this type of steel, coupled with the large section of the extra-thick slab continuous casting , under the conditions of large volume shrinkage and linear shrinkage due to peritectic reaction, it is easy to produce uneven shrinkage of the primary solidified shell, which affects the uniform distribution of the mold slag film, which in turn affects the uniformity of heat transfer and the lubricating performance of the mold slag , may produce thermal stress cracks and large friction caused by poor lubrication.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Continuous casting crystallizer covering slag special for extra-thick slab peritectic steel and preparation method thereof
  • Continuous casting crystallizer covering slag special for extra-thick slab peritectic steel and preparation method thereof
  • Continuous casting crystallizer covering slag special for extra-thick slab peritectic steel and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] For the mold powder for continuous casting mold for extra-thick slab peritectic steel provided in this example, see ingredient list 1:

[0021]

[0022] A experiment was carried out in a steel mill company, the casting section was 400*2200mm 2 , the casting speed is 0.4-0.8m / min, the carbon content in molten steel is 0.103%, and the superheat is controlled at 20-35°C.

[0023] The entire casting process is relatively stable, the mold slag spreads well in the mold, the slag is evenly discharged, the heat transfer flux of the mold is stable, and there is no sticking alarm.

[0024] Observing the cast slab in the cold state, the surface of the cast slab is generally flat and smooth without abnormalities, the vibration marks are clear and regular, and there are no common defects of extra-thick slabs such as longitudinal cracks, transverse cracks, corner cracks, depressions, and pits.

Embodiment 2

[0026] For the mold powder for continuous casting molds for extra-thick slab peritectic steel provided in this example, see ingredient list 2:

[0027]

[0028] Experiment B was carried out in a steel plant with extra thick slabs: casting section 380*2200mm 2 , casting speed 0.5 ~ 0.9m / min, carbon content in molten steel 0.129%.

[0029] The entire casting process is relatively stable, the mold slag spreads well in the mold, the slag is evenly discharged, the heat transfer flux of the mold is stable, and there is no sticking alarm.

[0030] Observing the cast slab in the cold state, the surface of the cast slab is generally flat and smooth without abnormalities, the vibration marks are clear and regular, and there are no common defects of extra-thick slabs such as longitudinal cracks, transverse cracks, corner cracks, depressions, and pits.

Embodiment 3

[0032] For the mold powder for continuous casting mold for extra-thick slab peritectic steel provided in this example, see ingredient list 1:

[0033]

[0034]

[0035] Experiment C was carried out in a steel factory, and the casting section was also 400*2200mm 2 , the casting speed is 0.4-0.8m / min, the carbon content in molten steel is 0.103%, and the superheat is controlled at 20-35°C.

[0036] The entire casting process is relatively stable, the mold slag spreads well in the mold, the slag is evenly discharged, the heat transfer flux of the mold is stable, and there is no sticking alarm.

[0037] Observing the cast slab in the cold state, the surface of the cast slab is generally flat and smooth without abnormalities, the vibration marks are clear and regular, and there are no common defects of extra-thick slabs such as longitudinal cracks, transverse cracks, corner cracks, depressions, and pits.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
melting pointaaaaaaaaaa
particle sizeaaaaaaaaaa
melting pointaaaaaaaaaa
Login to View More

Abstract

The invention discloses continuous casting crystallizer covering slag special for extra-thick slab peritectic steel and a preparation method thereof. In the covering slag, a peritectic reaction is performed in the process of solidifying the peritectic steel, and the overquick or overlarge volume contraction of the peritectic steel leads to the surface quality problems such as casting blank cracks, and causes dangers in a continuous casting process. In consideration of the characteristics of the peritectic steel, the covering slag for the extra-thick slab peritectic steel shall be cooled slowly and has higher alkalinity and melting points so as to increase the heat resistance of a slag membrane of the covering slag, reduce the speed of transferring heat outwards by casting blanks, and increase the uniformity of heat transfer.

Description

technical field [0001] The invention belongs to the technical field of steel-making auxiliary materials, and in particular relates to a mold slag for continuous casting molds specially used for extra-thick slab peritectic steel and a preparation method thereof. technical background [0002] The extra-thick slab continuous casting machine refers to the slab continuous casting machine that can cast slab thickness ≥ 350mm. Due to the high requirements for the compression ratio of extra-thick steel plate products, in fact, the slab thickness that the extra-thick slab continuous casting machine can produce Should reach about 400mm. [0003] With the development of shipbuilding, boilers, high-pressure vessels, nuclear energy, armor, and heavy equipment manufacturing worldwide, the demand for extra-thick plates is also increasing. Thick steel plates can no longer meet the needs of the market. Therefore, as the "world steel base", major domestic steel mills have launched extra-thi...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B22D11/111
Inventor 李晓阳秦教武赵博汪国敏赵春宝
Owner XIXIA LONGCHENG METALLURGICAL MATERIALS CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products