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High-conductivity hard aluminum wire and manufacture method thereof

A high-conductivity, hard-aluminum technology, used in cable/conductor manufacturing, conductors, circuits, etc., can solve the problems of reduced anti-corona ability, line running noise, reduced strength and hardness of aluminum wire, etc., achieving huge economic benefits and Social benefits, reducing line loss and saving construction costs

Active Publication Date: 2011-12-28
WUXI HUANENG ELECTRIC CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the steel-core soft aluminum conductor improves the conductivity of the aluminum wire, the strength and hardness of the aluminum wire decrease, making it difficult to deploy and lower the safety performance
After the strength and hardness of the aluminum wire are reduced, the surface of the wire is easily scratched during construction, which will cause noise in the line operation, increase electromagnetic interference, and reduce the ability to resist corona, making its environmental protection performance and energy-saving effect unsatisfactory.
At the same time, during the display, there will be floating lines (lifting lanterns) and jumping strands due to the extension of the single line, which will affect the overall performance of the conductor.

Method used

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  • High-conductivity hard aluminum wire and manufacture method thereof
  • High-conductivity hard aluminum wire and manufacture method thereof
  • High-conductivity hard aluminum wire and manufacture method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Adopt 8 tons of aluminum ingots of grade Al99.70A to melt, add 20kg of boron-aluminum master alloy (Al-B) in the melting process, blow into 25kg of refining agent with nitrogen at the bottom of the furnace in the holding furnace for purification, the refining The agent consists of 16% by weight of sodium chloride, 38% by weight of potassium chloride, 6% by weight of hexachloroethane, 6% by weight of potassium fluoroborate , 14% by weight of sodium fluoroaluminate mixed with 11% by weight of charcoal powder, the furnace temperature is controlled at 740°C during purification treatment, after standing for 10 minutes, open the slag removal door to remove slag, Add 10kg of titanium-boron alloy grain refiner (Al-Ti-B) after the slag removal, the titanium-boron alloy grain refiner is 8% by weight of titanium, 1% by weight Boron and aluminum with a weight percentage of 91%, take a sample after standing for 5 minutes, and use an ICP emission spectrometer to analyze the Si conten...

Embodiment 2

[0031] Adopt the aluminum ingot of 8 tons grade Al99.70A to carry out melting, add 25kg boron-aluminum intermediate alloy (Al-B) in the melting process, blow into the refining agent of 30kg at furnace bottom with nitrogen in holding furnace and carry out purification treatment, described refining The agent consists of 20% by weight of sodium chloride, 34% by weight of potassium chloride, 8% by weight of hexachloroethane, 5% by weight of potassium fluoroborate , 15% by weight of sodium fluoroaluminate mixed with 18% by weight of charcoal powder, the furnace temperature is controlled at 760°C during purification treatment, after standing for 8 minutes, open the slag removal door to remove slag, Add 8kg of titanium-boron alloy grain refiner (Al-Ti-B) after the slag removal, the titanium-boron alloy grain refiner consists of 6% titanium by weight, 1% by weight Boron and 93% aluminum by weight, take a sample after standing for 10 minutes, use ICP emission spectrometer to analyze th...

Embodiment 3

[0034] Adopt 6 tons of aluminum ingots of brand Al99.85 to melt, add 18kg of boron-aluminum master alloy (Al-B) in the melting process, blow into 20kg of refining agent with nitrogen at the bottom of the furnace in the holding furnace for purification, the refining The agent consists of 24% by weight of sodium chloride, 31% by weight of potassium chloride, 12% by weight of hexachloroethane, 4% by weight of potassium fluoroborate , 12% by weight of sodium fluoroaluminate mixed with 17% by weight of charcoal powder, the furnace temperature is controlled at 720°C during purification treatment, after standing for 15 minutes, open the slag removal door to remove slag, Add 6kg of titanium-boron alloy grain refiner (Al-Ti-B) after slag removal, the titanium-boron alloy grain refiner consists of 4% titanium by weight, 1.5% by weight Boron and aluminum with a weight percentage of 94.5%, take a sample after standing for 10 minutes, and use an ICP emission spectrometer to analyze the Si ...

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Abstract

The invention discloses a high-conductivity hard aluminum wire and a manufacture method thereof. The high-conductivity hard aluminum wire comprises a central stiffener (1) and a high-conductivity hard aluminum conductor layer component (2), wherein the central stiffener (1) is formed by a single central stiffening wire or is formed by twisting a plurality of stiffening wires; the high-conductivity hard aluminum conductor layer component (2) is formed by twisting a plurality of high-conductivity hard aluminum single wires and is spirally wound on the central stiffener (1). The high-conductivity hard aluminum wire is characterized in that the high-conductivity hard aluminum single wire contains the following components: not more than 0.06wt% of silicon, not more than 0.138wt% of ferrum, 0.005wt% to 0.06wt% of titanium, 0.01wt% to 0.12wt% of boron and the balance of aluminum, wherein the ratio of ferrum to silicon is 1.8 to 2.3. The invention can increase the transmission capacity amountof transmission lines and reduce consumption of lines so as to effectively reduce the operation cost.

Description

technical field [0001] The invention discloses a high-conductivity duralumin wire, and also discloses a manufacturing method of the high-conductivity duralumin wire. Background technique [0002] "Energy saving and emission reduction" is also a policy guideline for the long-term development of national industries. At the same time, the State Grid Corporation also proposed to build a new type of smart grid that is "resource-saving, environment-friendly, new technology, new material, and new process". At present, the commonly used transmission wires for overhead transmission lines are ordinary steel-cored aluminum stranded wires, and the aluminum wires used for ordinary steel-cored aluminum stranded wires are hard aluminum wires with a conductivity of 61% IACS, and the general resistivity is 0.02790~0.028264Ω·mm 2 / m, while the overhead conductors mainly rely on aluminum wires to transmit current. If the conductivity of the aluminum wires can be increased, the energy consumpt...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01B5/10H01B1/02H01B13/00
Inventor 叶胜平项建新杨怀鞠霖徐俊
Owner WUXI HUANENG ELECTRIC CABLE
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