Chitosan preparation method

A technology of chitosan and chitin, which is applied in the field of preparation of chitosan, can solve the problems of difficulty in changing the dense crystal structure, long reaction temperature, long reaction time, large alkali and energy consumption, etc., and achieve short reaction time and stable product quality , alkali and energy consumption are less effect

Inactive Publication Date: 2010-07-14
汪昔奇 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Because chitin extracted from shrimp and crab shells has a dense crystal structure, it is usually pretreated by pulverization. Such a pretreatment method is difficult to change its dense crystal structure, and it is also difficult to make it chemically modified. Therefore, hydrolysis The reaction has to adopt higher concentration of alkali, higher reaction temperature and longer reaction time, resulting in the following disadvantages: 1) the consumption of alkali and energy is large; 2) the reaction time is long; 3) the yield is low; 4 ) high production cost; 5) serious pollutant discharge; 6) unstable product quality;

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A kind of preparation method of chitosan is characterized in that adopting following steps:

[0025] 1) Gas explosion expansion: put the chitin raw material into the gas explosion expansion tank, inject the gas explosion expansion medium, and the gas explosion expansion medium uses water vapor; the filling pressure is 0.5 MPa, the temperature is 150 ° C, and it is maintained for 5 minutes; it is released instantly The pressure in the gas explosion expansion tank, and the chitin raw material is sprayed into the normal pressure container to obtain the chitin concentrate;

[0026] 2) Hydrolysis: according to the weight ratio of 6:1 to chitin, NaOH solution with a concentration of 45% by weight is placed in a vacuum reactor, chitin concentrate is added, and hydrolysis is carried out at a temperature of 70° C. for 4 hours;

[0027] 3) Filtration: filtering the above-mentioned hydrolyzate to obtain crude chitosan;

[0028] 4) Soaking and washing: put the chitosan crude produ...

Embodiment 2

[0032] A kind of preparation method of chitosan is characterized in that adopting following steps:

[0033] 1) Gas explosion expansion: put the chitin raw material into the gas explosion expansion tank, inject the gas explosion expansion medium, and the gas explosion expansion medium uses water vapor; the filling pressure is 0.4MPa, the temperature is 140°C, and it is maintained for 10 minutes; it is released instantly The pressure in the gas explosion expansion tank, and the chitin raw material is sprayed into the normal pressure container to obtain the chitin concentrate;

[0034] 2) Hydrolysis: according to the ratio of 8:1 by weight to chitin, NaOH solution with a concentration of 42% by weight is placed in a vacuum reactor, chitin concentrate is added, and hydrolysis is carried out at a temperature of 65° C. for 6 hours;

[0035] 3) Filtration: filtering the above-mentioned hydrolyzate to obtain crude chitosan;

[0036] 4) Soaking and washing: put the crude chitosan in w...

Embodiment 3

[0040] A kind of preparation method of chitosan is characterized in that adopting following steps:

[0041] 1) Gas explosion expansion: put the chitin raw material into the gas explosion expansion tank, inject the gas explosion expansion medium, and the gas explosion expansion medium uses water vapor; the filling pressure is 0.3MPa, the temperature is 130°C, and it is maintained for 15 minutes; it is released instantly The pressure in the gas explosion expansion tank, and the chitin raw material is sprayed into the normal pressure container to obtain the chitin concentrate;

[0042] 2) Hydrolysis: according to the ratio of 10:1 by weight to chitin, NaOH solution with a concentration of 40% by weight is placed in a vacuum reactor, chitin concentrate is added, and hydrolysis is carried out at a temperature of 60° C. for 8 hours;

[0043] 3) Filtration: filtering the above-mentioned hydrolyzate to obtain crude chitosan;

[0044] 4) Soaking and washing: put the chitosan crude pro...

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PUM

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Abstract

The invention relates to a chitosan preparation method, which is characterized in that the method comprises the following steps: 1) gas explosion swelling: loading chitin raw materials into a gas explosion swelling tank, injecting a gas explosion swelling medium which adopts one kind of materials of water vapor, water, ammonia water and ethanol, instantaneously releasing pressure in the gas explosion swelling tank, and spraying the chitin raw materials into a normal pressure container to obtain fine chitin materials; 2) hydrolysis; 3) filtration; 4) soaking and water washing; 5) filtration; and 6) drying. Compared with the prior art, the invention has the characteristics that the chitin pretreated by a gas explosion swelling method is adopted as raw materials, the raw materials have high chemical activity, and low reaction temperature and short reaction time can be adopted in the hydrolysis process, so the generation of the secondary reaction is inhabited, and the decomposition of the chitosan is avoided. Thereby, the invention has the following advantages: 1) the consumption of alkali and energy sources is little;2) the reaction time is short; 3) the yield is high; 4) the production cost is low; 5) the pollutant discharge is little; and 6) the product quality is stable.

Description

technical field [0001] The invention relates to a method for preparing chitosan, in particular to a method for preparing chitosan using chitin treated by an air explosion expansion method as a raw material. Background technique [0002] Chitosan, English name chitosan, alias soluble chitin, chitosan, chitosan. Chemical structural formula: B-(1→4)-2-deoxy-D-glucan, molecular formula: (C 6 h 11 0 4 N) n . Chitosan is the product of deacetylation of chitin, insoluble in water but soluble in dilute acid. Its chemical structure is a high-molecular alkaline polysaccharide polymer with cations, and has unique physical and chemical properties and biological activation functions. It is a natural cationic polysaccharide obtained by deacetylation of chitin. It has degradability, good film-forming property, good biocompatibility and certain excellent properties such as antibacterial and antitumor. It is widely used in medicine, Food, chemical, environmental protection and other i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08B37/08
Inventor 杨政汪昔奇汪乐意江先登
Owner 汪昔奇
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