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Method and production system for preparing solid toilet cleaning blocks by tablet pressing method

A technology of toilet cleaning block and tablet pressing method, which is applied in the direction of forming soap, mixing/kneading soap, etc., which can solve problems such as difficulty in continuous production, product quality defects, and easy generation of dust, so as to achieve continuous production and shorten the production cycle , the effect of improving the working environment

Inactive Publication Date: 2010-06-30
东莞爱屋氏日用品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] (1) The slurry exists in a solid-liquid state in a hot-melt environment. During the discharging process and cooling process, when the temperature, transmission time and cooling time change, solid-liquid separation is prone to occur, resulting in product quality defect
[0006] (2) Because it is necessary to wait for the slurry to cool, it is difficult to achieve continuous production, and the production cycle is long and the production efficiency is low
[0007] (3) The slurry has a high temperature, which will inactivate the biological raw materials with sterilization function, so the product usually has a single function, usually only has a cleaning function
[0008] (4) The production process must be heated, and the power consumption and energy consumption are large, which is not conducive to environmental protection and energy saving
[0011] (1) Need to wait for the material to cool down, it is difficult to achieve continuous production, and the production efficiency is low
[0012] (2) The material is easy to generate dust during the grinding process, which is extremely easy to scatter, causing great harm to the human body and the environment
[0013] (3) Due to the high temperature generated by the material during the grinding process, the biological raw materials with sterilization and disinfection functions will be inactivated, so the product usually has a single function and usually only has a cleaning function
[0014] (4) There are many production equipment and high energy consumption, which is not conducive to energy saving and environmental protection

Method used

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  • Method and production system for preparing solid toilet cleaning blocks by tablet pressing method
  • Method and production system for preparing solid toilet cleaning blocks by tablet pressing method
  • Method and production system for preparing solid toilet cleaning blocks by tablet pressing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] figure 1 The production system shown is an embodiment of the present invention. A production system for solid toilet blocks by the tablet method is composed of a tablet press 1 and a set of raw material processing equipment connected; the tablet press 1 includes Feeder, mold and stamping mechanism; the raw material processing equipment consists of 7 raw material storage tanks 2, 7 metering devices 4 and a mixer 3, each raw material storage tank 2 is connected with the corresponding meter 4, and the meter 4 is then connected with the mixer 3 connection, the mixer 3 is connected with the tablet press 1 through a pipe, a meter 5 and a conveying device (not shown in the figure).

[0048] The conveying device adopts a screw conveyor.

[0049] The tablet press 1 can be a single-punch tablet press or a rotary tablet press. The die and punch of the tablet press 1 are mirror polished.

Embodiment 2

[0051] Preparation of toilet block:

[0052] ingredient

Total dry material (wt%)

Sodium sulfate

71.00

Sodium bicarbonate

10.00

Anionic surfactant

6.00

Non-ionic surfactant

4.00

Polymer Surfactant

6.00

dye

2.00

spices

1.00

[0053] The solid toilet block production system provided in Example 1 is used to prepare the solid toilet block.

[0054] (1) Put various raw materials into different raw material storage tanks 2, and then measure the weight of various raw materials according to the formula of the toilet block and send them to the mixer 3 to mix evenly to obtain mixed dry materials, and then add the mixed dry materials 15% of the total weight of water is mixed uniformly to obtain a granular mixture.

[0055] (2) The mixture material in step (1) is measured, and then conveyed to the cavity of the mold of the tablet press 1 via a screw conveyor, and molded with a pressure of 60 Kgf to obtain a toilet block.

Embodiment 3

[0057] Preparation of toilet block:

[0058] ingredient

Total dry material (wt%)

Sodium sulfate

61.00

Sodium bicarbonate

10.00

Anionic surfactant

12.00

[0059] ingredient

Total dry material (wt%)

Non-ionic surfactant

4.00

Polymer Surfactant

10.00

dye

2.00

spices

1.00

[0060] The solid toilet block production system provided in Example 1 is used to prepare the solid toilet block.

[0061] (1) Put various raw materials into different raw material storage tanks 2, and then measure the weight of various raw materials according to the formula of the toilet block and send them to the mixer 3 to mix evenly to obtain mixed dry materials, and then add the mixed dry materials Magnesium stearate with a total weight of 2‰ is continued to be stirred uniformly, and 12% of the total weight of the mixed dry material is added to mix uniformly to obtain a granular mixture.

[0062] (2) The mixture material in step (1) is measured, and then conveyed to the cavity of t...

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PUM

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Abstract

The invention discloses a method for preparing solid toilet cleaning blocks by the tablet pressing method, which comprises the following steps: (1), according to the composition formula of the toilet block, raw materials are weighed and placed in a stirring machine to be mixed evenly to obtain dry mixed materials, and then is stirred by adding water and is mixed evenly to obtain powdery or granular mixed materials; and (2), the mixed materials in the step (1) are measured and filled into a mold cavity of a tablet press, and is pressed and molded at a pressure of 4 to 60Kgf so as to obtain the toilet cleaning block. The invention also discloses a method and a production system for preparing multi-layer solid toilet cleaning blocks by the tablet pressing method. The invention improves the quality of toilet cleaning block products, improves the working environment of workshops, achieves continuous production and improves production efficiency, and the used equipment is simple in structure and low in energy consumption.

Description

Technical field [0001] The invention relates to a method for preparing a toilet block and a production system thereof. In particular, it relates to a method for preparing a toilet block by a tablet pressing method and a production system thereof. Background technique [0002] Solid toilet block is a product used to clean toilets. It is usually composed of polymer materials, surfactants (such as sodium lauryl sulfate, etc.), dyes, flavors, and detergents (such as anhydrous sodium sulfate). ) And other components. At present, there are two methods for the production of solid toilet blocks in China: hot-melt method and grinding method, especially the grinding method. [0003] 1. The process flow of the hot-melt method: add the hot-melt raw materials (such as polyethylene glycol, hot-melt adhesive, etc.) into a stirring mixer with a heating device. After the hot-melt raw materials are all melted, add surfactants one after another , Flavors, dyes, washing auxiliaries, etc., stir even...

Claims

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Application Information

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IPC IPC(8): C11D13/18C11D13/10
Inventor 何继柏宋作钰
Owner 东莞爱屋氏日用品有限公司
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