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Ultrahigh molecular weight polyethylene/polyvinyl chloride composite pipe and manufacture method thereof

An ultra-high molecular weight, polyvinyl chloride technology, applied in the direction of pipes/pipe joints/fittings, hoses, pipes, etc., can solve problems that are difficult to meet sanitary technical standards, wear resistance, anti-adhesion, solvent resistance, etc. Problems such as high production costs are achieved to solve complex composite processes and low composite strength, highlighting substantive features, and simple manufacturing processes

Inactive Publication Date: 2010-04-21
SHANDONG KELI NEW MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are deficiencies in tensile strength, low shear strength, and poor creep resistance, which limit its application.
[0003] Toughened polyvinyl chloride (PVC) material has high tensile strength, high impact strength, and good rigidity, but its wear resistance, anti-adhesion, and solvent resistance are far inferior to ultra-high molecular weight polyethylene pipes, and it is difficult to meet relevant sanitary technical standards
Its application is also limited
[0004] The metal-plastic composite pipes in the prior art consume a large amount of metal materials. The manufacturing process requires flanging, welding flanges and other manufacturing processes. And the processing technology is complex, the production cost is high

Method used

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  • Ultrahigh molecular weight polyethylene/polyvinyl chloride composite pipe and manufacture method thereof

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Effect test

Embodiment 1

[0061] Example 1 The manufacture of an ultra-high molecular weight polyethylene modified polyvinyl chloride composite pipe with an outer diameter of 110 mm and an inner diameter of 96 mm is characterized in that it comprises the following steps:

[0062] a. Manufacture of UHMWPE inner tube

[0063] ① Ingredients

[0064] Accurately weigh 50 kilograms of ultra-high molecular weight polyethylene (UHMWPE) with a viscosity-average molecular weight of 2,500,000, 2.5 kilograms of polyethylene wax with a molecular weight of 3000-5000 and mix well, for subsequent use;

[0065] ②Extrusion molding

[0066] Send the ultra-high molecular weight polyethylene and polyethylene wax mixture uniformly mixed in step ① into the screw extruder, and extrude through a pipe die. The main operating conditions are:

[0067] Cylinder temperature, ℃

[0068] District 1 120, District 2 160, District 3 150, District 4 190;

[0069] mold temperature, ℃

[0070] District 1 160, District 2 190, District ...

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Abstract

The invention relates to an ultrahigh molecular weight polyethylene / polyvinyl chloride composite pipe and a manufacture method thereof. The ultrahigh molecular weight polyethylene / polyvinyl chloride composite pipe is manufactured by compounding an ultrahigh molecular weight polyethylene inner pipe and a polyvinyl chloride outer wall, wherein the ultrahigh molecular weight polyethylene inner pipe comprises the following raw material components in parts by weight: (1) 100 parts of the ultrahigh molecular weight polyethylene with viscosity-average molecular weight larger than or equal to 1.5 million, 2.1-10 parts of polyvinyl chloride with the molecular weight of 2,000-10,000; and the polyvinyl chloride outer wall comprises 100 parts of polyvinyl chloride resin (PVC), 5-15 parts of impact modifiers, 0.5-8 parts of heat stabilizers, 0.07-1 part of lubricants and the balance of dyestuff. The invention provides an ideal ultrahigh molecular weight polyethylene / polyvinyl chloride composite pipe with friction resistance, corrosion resistance, high strength, creep resistance and firm fastening of the inner pipe and the outer wall and the manufacture method thereof with firm compound and low production cost. The invention is suitable for transporting corrosive, adhesive, high abrasive materials.

Description

Technical field [0001] The invention is an ultra-high molecular weight polyethylene / polyvinyl chloride composite pipe and a manufacturing method thereof. Background technique [0002] Ultra-high molecular weight polyethylene (UHMWPE) pipes are wear-resistant, corrosion-resistant, have good chemical stability, and have low surface polarity. They are difficult to dissolve and bond. They are particularly suitable for transporting corrosive, adhesive, and highly abrasive materials. Fluid materials. However, it has the disadvantages of low tensile and shear strength and poor creep resistance, which limits its application. [0003] Toughened polyvinyl chloride (PVC) materials have high tensile and impact strength and good rigidity, but their wear resistance, anti-adhesion and solvent resistance are far inferior to ultra-high molecular weight polyethylene pipes, making it difficult to meet relevant sanitary technical standards. Its application is also limited. [0004] The metal...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16L11/04F16L11/20
Inventor 王庆昭高步良于元章
Owner SHANDONG KELI NEW MATERIAL CO LTD
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