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Automatic electrostatic spinning device

An electrospinning, automatic technology, applied in textile and papermaking, filament/thread forming, fiber processing, etc., can solve the problems of improving process, restricting output, sparse arrangement of spray needles, etc., reducing human resources and improving production efficiency , The effect of spinning convenience

Inactive Publication Date: 2009-07-29
NANTONG UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

A multi-nozzle electrospinning device for coaxial composite continuous nano / micro fibers. In the multi-nozzle electrospinning system, the nanofibers ejected from the peripheral nozzles are electrostatically repelled by the nanofibers with the same charge ejected from the adjacent nozzles. , causing the nanofibers ejected from the surrounding nozzles to scatter and affect the volatilization of the solvent. Therefore, the arrangement of the nozzles in the current multi-needle electrospinning device is relatively sparse. Generally, the distance between two adjacent nozzles is 10-20 cm, which greatly restricts the output. Improvement and complex process, difficult to control; for the production of high-efficiency continuous electrospinning nanofiber nonwovens, using sputtering or liquid supply, by dripping the polymer solution from a uniform distributor on a metal roller, The metal drum is charged with high voltage and rotates at a certain speed. The spinning solution produces Taylor cones on the surface of the metal drum under the combined action of electrostatic force, gravity, and centrifugal force, thereby spinning
However, the experiment found that the sputtering solution supply method will cause the solution to splash when the solution drops on the metal drum, especially when the solution viscosity is low, the droplets will directly splash to the fiber receiving net, which not only affects the production, but also Will affect the quality of fiber nonwovens
In addition, it is difficult for the sputtering supply device to control the distribution of the solution on the surface of the metal drum, which will cause uneven distribution of the solution, resulting in the distribution of Taylor cones, and finally make the distribution of fibers deposited on the fiber receiving net uneven, and the width, thickness, length None adjustable

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Automatic electrostatic spinning device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0011] Embodiment 1. Spinning ultra-fine nylon nonwovens: select the spinning needle 1 with a model of 0.8mm, and select a concentration of 16% formic acid solvent as the polymer solution. Height, so that the distance between the receiving electrode and the spinning needle 1 is controlled at 15cm, and the thickness of the cloth is set by adjusting the traverse speed of the traverse mechanism and the collection speed of the fiber collection device, and then use the air pump 4 to extrude Press the polymer solution, output a voltage of 50kv to the spinning needle 1 through the high-voltage electrostatic device 3, and the spinning liquid jet stream flowing out from the spinning needle 1 will accelerate and split into fibers under the action of electrostatic force, and then The computer control device 8 controls the lateral swing of the traversing mechanism on the spinning needle 1 and the spinning liquid supply device 2, and uses the contact between the spinning needle 1 and the ad...

Embodiment 2

[0012]Embodiment 2. Spinning acrylic nonwovens: use a spinning needle 1 with a model size of 0.8mm, and use a DMF solvent with a concentration of 15% as the polymer solution. In order to control the fineness of the fabric, you can adjust the height of the lifting table , so that the distance between the receiving electrode and the spinning needle 1 is controlled at 25cm, the cloth thickness is set by adjusting the traverse speed of the traverse mechanism and the collection speed of the fiber collection device, and then the air pump 4 is used to extrude The polymer solution outputs a voltage of 50kv to the spinning needle 1 through the high-voltage electrostatic device 3, and the jet flow of the spinning liquid flowing out from the spinning needle 1 accelerates and splits under the action of electrostatic force to form fiber filaments. The computer control device 8 controls the lateral swing of the traversing mechanism on the spinning needle 1 and the spinning liquid supply devi...

Embodiment 3

[0013] Embodiment 3, Spinning acetate fiber non-woven fabric: choose the spinning needle 1 of model 0.8mm, choose acetone solvent as the polymer solution, in order to control the fineness of its fabric, the height of the lifting table can be adjusted to make the receiving electrode The distance from the spinning needle 1 is controlled at 20cm, and the thickness is set by adjusting the traversing speed of the traversing mechanism and the collection speed of the fiber collection device, and then the air pump 4 is used to squeeze the polymer solution, and the high-pressure The electrostatic device 3 outputs a voltage of 45kv to the spinning needle 1, and the jet flow of the spinning solution flowing out from the spinning needle 1 accelerates and splits under the action of electrostatic force to form filaments, and the computer control device 8 controls the spinning The lateral swing of the traverse mechanism on the silk needle and the spinning liquid supply device 2, and the conta...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses an automatic electrostatic spinning device. A spinning needle head and a spinning solution feed device are connected with a transversing mechanism; the transversing mechanism is provided with an adjustable lead limit switch for controlling width of non-weaving cloth; the transversing mechanism and a fiber collecting device are respectively connected with a computer control device; the fiber collecting device is provided with a collecting mechanism and a lifting mechanism, and can adjust distance between a receiving electrode and the collecting mechanism by the lifting mechanism, so as to adjust fineness of the non-weaving cloth and set length and thickness of the cloth; transverse speed and collecting speed of the spinning device are matched, so that the non-weaving cloth can be continuously and evenly weaved, and polymer solution can be added during weaving. The automatic electrostatic spinning device is provided with an automatic control device, thereby facilitating weaving, reducing human resource, saving time, and improving production efficiency.

Description

Technical field: [0001] The invention relates to an electrostatic spinning device, in particular to an automatic electrostatic spinning device. Background technique: [0002] Electrospinning technology began in the 1930s and is a commonly used method for the direct production of nanofibers. The method has short technological process and simple operation, and its products are mostly used in high-tech fields such as high-efficiency filter materials, biomedical materials, and chemical sensors. In recent years, in order to improve the production efficiency of electrospinning, people have done more research on the spinning device. A multi-nozzle electrospinning device for coaxial composite continuous nano / micro fibers. In the multi-nozzle electrospinning system, the nanofibers ejected from the peripheral nozzles are electrostatically repelled by the nanofibers with the same charge ejected from the adjacent nozzles. , causing the nanofibers ejected from the surrounding nozzles t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01D5/00D04H3/02
Inventor 徐山青吴绥菊杨宇民
Owner NANTONG UNIVERSITY
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