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Processing method for full-cleansing woollen plush face fabric

A processing method and plush technology, which is applied in the processing field of all polyester plush fabrics, can solve the problems of lack of vertical stability of fibers, complex process steps, and unstable door width, etc., and achieve flexible and changeable patterns, wool The velvet is soft and feels good, and the effect of reducing energy loss

Inactive Publication Date: 2009-05-13
CHANGSHU YATAIYA TEXTILE ADORN
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the unoptimized selection of process parameters such as the aforementioned setting temperature, gray cloth traveling speed, and fan speed, etc., the aforementioned lack of fiber vertical stability and fiber phase vertical stability during the puffing process still exists. , especially the pile height is limited
In addition, the processing method in the prior art performs combing and ironing after the heat setting step. However, practice has proved that it is not conducive to combing the floating hair at the bottom, and it will also cause instability of the width caused by high-temperature ironing. Re-shaped, complicating process steps and wasting energy

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Processing method for full-cleansing woollen plush face fabric

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] According to the technological process shown in the attached picture, the finished door has a width of 1.6m and a weight of 350g / m 2 , the hair height is 12mm, and the full polyester plush fabric that has been brushed is taken as an example.

[0031] A) raw material preparation, choose 75D / 36F full-dull FDY polyester yarn as the veil raw material (also known as wool yarn raw material), and choose 75D FDY polyester filament as the base yarn raw material;

[0032] B) warping, warping the veil raw material and bottom silk raw material selected by step A) with a warping machine;

[0033] C) Warp knitting, such as the E-2281 warp knitting machine produced by Changzhou Changde Textile Machinery Co., Ltd., Hunan Province, China, using a full-through process, through six bars of the warp knitting machine: GB1, GB2 , GB5, GB6 produce the AB surface fabric of the bottom layer, GB3, GB4 advance back and forth in the AB surface fabric formed by the bottom layer through the latch n...

Embodiment 2

[0043] According to the technological process shown in the attached picture, the finished door has a width of 1.8m and a weight of 300g / m 2 , The printed full polyester plush fabric with a wool height of 10mm is an example.

[0044] A) Raw material preparation, choose 100D / 36F full-dull polyester FDY silk as the veil raw material, choose 100D polyester FDY polyester filament as the base silk raw material;

[0045] B) warping, warping the veil raw material and bottom silk selected by step A) with a warping machine;

[0046] C) Warp knitting, such as the E-2281 warp knitting machine produced by Changzhou Changde Textile Machinery Co., Ltd., Hunan Province, China, using a full-through process, through six bars of the warp knitting machine: GB1, GB2 , GB5, GB6 produce the AB surface fabric of the bottom layer, GB3, GB4 advance back and forth in the AB surface fabric formed by the bottom layer through the latch needle, move 4 needles and 5 needles in weft insertion, and control th...

Embodiment 3

[0056] According to the technological process shown in the attached picture, the finished door has a width of 1.6m and a weight of 800g / m 2 , The full polyester plush fabric with a wool height of 35mm is an example.

[0057] A) Raw material preparation, select 100D / 72F full-dull FDY yarn as the raw material for the veil, and select 150D FDY polyester filament as the raw material for the bottom yarn;

[0058] B) warping, warping the veil raw material and bottom silk raw material selected by step A) with a warping machine;

[0059] C) Warp knitting, such as the E2281 type warp knitting machine produced by Changzhou Changde Textile Machinery Co., Ltd., Hunan Province, China, using a full-through process, through six bars of the warp knitting machine: GB1, GB2, GB5 , GB6 produces the AB fabric of the bottom layer, GB3, GB4 advances back and forth in the AB surface fabric formed on the bottom layer through the latch needle, moves 4 needles and 5 needles for weft insertion, and con...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a processing method for a polyester plush fabric, which comprises the following processing steps: preparing raw materials; warping; warp knitting and weaving; slitting; pre-setting; dyeing or printing; lustring and dehydrating; baking; combing, scalding and shearing; heat shaping; and product inspection and packing, or product inspection and packing after pattern brushing, wherein the setting temperature for the pre-setting is between 190 and 230 DEG C; and in the pre-setting process, the tension of grey cloth is controlled, and the progression speed of controlling the grey cloth is 35 to 45 meters per minute, and the rotating speed of a blower is 1, 750 to 1, 900 revolutions per minute. The processing method has the advantages that the height of plush is increased to 5 to 30 millimeters, the plush is long and inflexible, and the plush surface is smooth and subtle, and the plush is soft and has good hand feel; the plush is straighter and can comb floating plush at the bottom; at the same time, resetting resulted from difference of fabric width and style caused by high-temperature ironing and cutting is reduced; by adopting warp knitting and weaving, a bottom tissue structure has high density and a bottom fabric tissue has good stability; and the step of pattern brushing makes patterns flexible and the fabrics extend from single toy fabrics to clothing fabrics.

Description

technical field [0001] The invention belongs to the technical field of polyester fiber product processing, and in particular relates to a processing method of all polyester plush fabric. Background technique [0002] The processing method of all-polyester plush fabric has many reports in the Chinese patent literature, and some adopt weft knitting and warp-knitting. No. CN100427662C introduces the production technology of the double-sided heterogeneous fiber loop fabric, the production technology of the polyester fiber blanket disclosed by the publication number CN1858319A and the processing technology of the disclosed polyester fiber blanket of CN1944738A, etc. The aforementioned weft-knitting or warp-knitting processes are all involved in the technical solutions of the above-mentioned patents or patent applications. , as far as the warp knitting process is concerned, the steps are: raw material preparation, warping, weaving, cutting, dyeing or printing, softening, dehydrat...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D04B21/02D04B35/34D06C7/02D06C13/00D06P1/16D06P5/20
Inventor 沈银华
Owner CHANGSHU YATAIYA TEXTILE ADORN
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