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Manufacturing method and apparatus of anisotropic functional member

A technology of functional components and manufacturing methods, applied in the field of rapid prototyping, can solve the problems of slow drying, easy collapse, and poor service performance of materials, and achieve the effects of uniform strength of workpieces, easy blockage, and high manufacturing precision

Inactive Publication Date: 2008-12-24
HEBEI UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this technology has problems such as difficult ink preparation, easy clogging of nozzles, slow drying of green bodies, easy collapse, and poor service performance of materials.

Method used

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  • Manufacturing method and apparatus of anisotropic functional member
  • Manufacturing method and apparatus of anisotropic functional member
  • Manufacturing method and apparatus of anisotropic functional member

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] A three-dimensional heterogeneous functional component of zirconia toughened alumina is manufactured by using the manufacturing method and device described in the present invention. The process is as follows:

[0062] 1. Configure printing ink

[0063] According to the requirements of the component, configure two inks, one is designed as aluminum nitrate aqueous solution, the concentration is 15vol%; the other is designed as zirconium sulfate aqueous solution, the concentration is 20vol%.

[0064] 2. Set up follow-up laser scanning

[0065] Two sets of InGaAsP / InP semiconductor lasers with a power of 0.1-1W and 0.1-5W are used to couple with an optical fiber with an inner diameter of 120μm to form a laser head. The distribution of the laser beam is designed as a single head and a single row (see Figure 4 (a)); the distribution of nozzle holes in the print head is also designed as a single head and single row (see image 3 (a)); the printing nozzle and the laser head...

Embodiment 2

[0070] A three-dimensional heterogeneous functional component of cerium oxide toughened alumina is manufactured by using the manufacturing method and device described in the present invention. The process is as follows:

[0071] 1. Configure printing ink

[0072] According to the requirements of the components, two printing inks are configured, one is designed as an aluminum chloride aqueous solution with a concentration of 19vol%; the other is designed as a cerium nitrate ethanol solution with a concentration of 17vol%.

[0073] 2. Set up follow-up laser scanning

[0074] Two groups of CO with power of 0.1-3W and 0.1-10W are used 2 The laser is coupled with an optical fiber with an inner diameter of 50 μm to form a laser head, and the distribution of the laser beam is designed to be multi-headed and multi-column (see Figure 4 (b)); the distribution of nozzle holes in the print head is also designed to be multi-head and multi-column (see image 3 (b)); the print nozzle an...

Embodiment 3

[0079] A three-dimensional heterogeneous functional component of alumina toughened together by zirconia and ceria is manufactured by using the manufacturing method and device described in the present invention. The process is as follows:

[0080] 1. Configure printing ink

[0081] According to the requirements of the components, configure three printing inks, one is designed as aluminum chloride aqueous solution, the concentration is 19vol%; the second is designed as cerium acetate aqueous solution, the concentration is 17vol%; the third is designed as zirconium sulfate aqueous solution, the concentration is 16vol% %.

[0082] 2. Set up follow-up laser scanning

[0083] Three groups of Nd:YAG lasers with a power of 0.1-2W, 0.1-3W and 0.1-10W are used to couple with an optical fiber with an inner diameter of 80 μm to form a laser head. The distribution of the laser beams is designed as multiple heads and multiple rows (see Figure 4 (b)); the distribution of nozzle holes in ...

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Abstract

The invention relates to a method for preparing a heterogeneous function component and a device thereof. The preparation method comprises: 1. a predeterminate metal salt solution which comprises a solution of inorganic salt, an ethanol solution or an acetone solution with a concentration under the saturation as marking ink is prepared, the ink is directly filled in a printer ink boxer; 2. a printing nozzle and a laser head are combined together and the working range thereof are consistent, when working, the laser head coordinately scans the printing ink ejected from the printing nozzle under the control of a computer under the action of the servo system of the laser head and the printing nozzle to achieve the printing ink reacting solidification on the current surface; 3. the printing nozzle ink-jets and prints layer by layer, with that, the laser head matches, scans, reacts and solidifies layer by layer till accomplish, then the heterogeneous function component is prepared. The preparation device is suitable for the preparation method of the invention, and is characterized in that the printing nozzle and laser head are of a combined head structure, the computer control system comprises the laser head and a printing nozzle servo system.

Description

technical field [0001] The present invention relates to rapid prototyping manufacturing technology, specifically a method and device for manufacturing heterogeneous functional components with complex shapes based on the integration of micro-jet accumulation forming and laser scanning sintering forming technology. The main international patent classification number is intended to be Int. Cl. B05B13 / 00 (2006.01) I. Background technique [0002] The development of science and the advancement of technology have put forward higher requirements for the performance of various parts. Usually, parts made of a single (uniform) material cannot meet various almost harsh conditions of use. The Institute of Aeronautics and Astronautics of the Japan Science and Technology Agency proposed the concept of functionally graded materials (Functionally Graded Materials, FGMs) in 1987, that is, the continuous transition of components or structures of multiple materials can simultaneously possess t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/622
Inventor 徐安平朱东彬曲云霞郭艳华
Owner HEBEI UNIV OF TECH
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