Production method of antireflection film, antireflection film, polarizing plate and image display device
An image display device, display device technology, applied to the surface coating liquid device, identification device, polarizing element, etc., can solve the problems of inability to obtain hardness, increase in production cost, concentration limit, etc., and achieve excellent scratch resistance , Enhanced scratch resistance, high anti-reflective properties
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[0108] The production method of the antireflection film of the present invention is characterized in that at least one layer of the multilayers superimposed on the transparent substrate of the antireflection film is formed by the following layer forming method.
[0109] The method of forming the first to fifth layers according to the present invention will be described in detail below. (First layer formation method)
[0110] A layer forming method comprising the following steps (1) and (2):
[0111] (1) the step of applying a coating on a transparent substrate, and
[0112] (2) A step of curing the coating layer by irradiating ionizing radiation in an atmosphere having an oxygen concentration lower than that in air.
[0113] (Second layer formation method)
[0114] A layer forming method comprising the following steps (1)-(3), wherein the conveying step (2) and the curing step (3) are performed continuously:
[0115] (1) the step of applying a coating on a transparent subs...
Embodiment 1
[0403] The present invention is described in detail below with reference to examples, but the present invention should not be construed as being limited to these examples.
[0404] In the examples, "part" means "part by mass".
[0405] (Preparation of coating solution for hard coat layer)
[0406] The following compositions were put into a mixing tank and stirred to prepare a coating solution for a hard coat layer.
[0407] To 750.0 parts by weight of trimethylolpropane triacrylate (BISCOTE #295 (manufactured by Osaka Yuki Kagaku)), 270.0 parts by weight of polyglycidyl methacrylate with a weight average molecular weight of 15,000, 730.0 parts by weight of methyl Ethyl ketone, 500.0 parts by mass of cyclohexanone, and 50.0 parts by mass of a photopolymerization initiator (IRGACURE 184, produced by Ciba Specialty Chemicals) were stirred. The resulting solution was filtered with a filter made of polypropylene having a pore diameter of 0.4 μm to prepare a coating solution for a...
Embodiment 2
[0450] Samples 113-118 were prepared in the same manner as samples 102, 103, 104, 105, 108 and 109 of Example 1 and evaluated in the same manner except that the films were passed through the nitrogen purge zone prior to the UV exposure zone. Samples 119 and 120 were prepared according to the preparation method of sample 105 in Example 1, except that the film was passed through the nitrogen replacement zone before the ultraviolet irradiation zone.
[0451] In the case where the film is heated after ultraviolet irradiation, this is done by bringing the irradiated film into contact with a rotating metal roll through which hot water or pressurized steam is passed.
[0452]
[0453] Table 4 shows the results. Scratch resistance was improved by passing the film through a nitrogen purge zone with low oxygen concentration prior to UV exposure. Curing is made significant by combining the step of passing the film through a heated nitrogen purge zone with low oxygen concentration aft...
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