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Method of preparing coupler yoke frame

A manufacturing method and hook tail frame technology, which is applied in the field of forging and forming, can solve the problems of high labor intensity, reduced bar material utilization rate, and low production efficiency, and achieve the goals of reducing labor intensity, saving heating steps, and reducing yield Effect

Inactive Publication Date: 2008-07-09
曾德文
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the free forging process after the bar is heated, the bar needs to be struck repeatedly to reach the required size. In each heating and striking, the surface will be oxidized and fall off, which will reduce the utilization rate of the bar. , causing waste. At the same time, free forging requires multiple workers to operate, which is labor-intensive, has a high risk factor, and has low production efficiency;

Method used

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  • Method of preparing coupler yoke frame
  • Method of preparing coupler yoke frame

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Embodiment Construction

[0017] Below in conjunction with accompanying drawing Fig. 1, Fig. 2, the present invention is described in detail:

[0018] First select a 25MnCrNiMoA bar with a length of 1230mm and a diameter of 142mm, and then heat the bar to 1200-1250°C in a 1000KW intermediate frequency furnace; the preferred temperature is 1250°C, and then forge the heated bar to make it shrink in diameter and elongate To form a machine forged billet, the forging and drawing process adopts a roll forging machine for roll forging. The roll forging pressure of the roll forging machine is 300-700 tons. The bar is automatically clamped by a manipulator and sent to the roll forging machine for roll forging. The roll forging pressure is 400 tons; secondly, the machine forged blank is machine-forged into a plate-shaped material with a 6300T friction press in the mold cavity; the machine forged blank will produce flash during machine forging, so 1600T friction pressure is used immediately The size of the remain...

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Abstract

The invention discloses a method for manufacturing a coupler yoke which includes the following technical steps: selecting a rod material and heating to 1200 to 1500 DEG C; forging and pressing on the heated rod material to lead the rod material to contract diameter and draw out to form a mechanical press forging material; a roll forging pressure of a roll forging machine is 300 to 700 tons; mechanical pressing and forging the forged mechanical press forging material in a die cavity to a platy material; the scrap rubbers generated in a cutting mechanical press forging finally heats the platy material to bend and form. Compared with the prior art, the invention adopts roll forging processing on the forging and pressing of the rod material; the roll forging speed has quickened, one time heating can finish the requirement of deformation dimension and the material fell caused by oxidation on the surface of the rod material is fewer and simultaneously adopting the roll forging can realize automatic operation with no needing of a worker or only one worker; thereby greatly reducing the working intensity of the worker ; adopting the roll forging leads the time for the rod material to be forged into the mechanical press forging material in the roll forging to be greatly shortened; thereby the temperature of the rod material is still in the temperature range of the mechanical press forging, thus saving the heating step before the mechanical press forging and simultaneously reducing the energy consumption compared with a free forging of an air hammer.

Description

technical field [0001] The invention relates to a manufacturing method of a coupler frame, in particular to a manufacturing method of forging and pressing. Background technique [0002] The existing manufacturing method of the hook tail frame is first to heat the bar, and then use an air hammer to carry out free forging to make the bar shrink in diameter and lengthen, then continue to heat the drawn bar, and then use a die machine to forge it into a plate The raw material, the flash generated during the forging process of the shearing machine, is finally heated and bent into shape. In the free forging process after the bar is heated, the bar needs to be struck repeatedly to reach the required size. In each heating and striking, the surface will be oxidized and fall off, which will reduce the utilization rate of the bar. , resulting in waste. At the same time, free forging requires multiple workers to operate, which is labor-intensive, has a high risk factor, and has low pro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00B21J5/06B21J1/06
Inventor 曾德文
Owner 曾德文
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