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Deep regenerative restoring technique for charcoal/charcoal composite material

A carbon composite material and deep regeneration technology, which is applied in the field of carbon/carbon composite materials, can solve problems such as unsatisfactory bonding performance, and achieve the effects of high temperature resistance, thermal shock resistance, low preparation cost, and high bonding strength

Active Publication Date: 2009-12-02
BEIHANG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, alumina-boria-silicon oxide can form an alumina-borosilicate bonding layer after high-temperature heat treatment, but this adhesive is physically combined with the C / C matrix, so its bonding performance not ideal
The silicon powder and metal material adhesives can directly react with the C / C matrix to form a layer of carbonized bonding transition layer, so the adhesive has strong bonding performance, but the coefficient of thermal expansion (CTE) of these carbonized materials is much larger than that of carbonized materials. The CTE of the C / C matrix makes it easy to form many cracks during thermal cycling

Method used

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  • Deep regenerative restoring technique for charcoal/charcoal composite material
  • Deep regenerative restoring technique for charcoal/charcoal composite material
  • Deep regenerative restoring technique for charcoal/charcoal composite material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Embodiment 1: A deep regeneration and repair technology of carbon / carbon composite materials according to the present invention:

[0041] (1) Surface treatment of C / C materials

[0042] The treatment of the bonding surface is carried out according to the following two steps: First, the bonding surface is polished with corundum coarse sandpaper, and some regular fine grooves are ground on the bonding surface. Then immerse the material in absolute ethanol and clean it with an ultrasonic cleaner, and finally dry it at 80°C for 4 hours to prepare for bonding.

[0043] (2) Preparation method of high temperature adhesive

[0044] In the present invention, the adhesive consists of 30wt.% silicone resin, 35wt.% low-melting filler (325-425 mesh), 15wt.% aluminum powder (200-325 mesh), 20wt.% silicon powder (200- 325 mesh) and 0.2wt.% carbon fiber composition, its preparation steps are as follows figure 2 shown. Among them, silicone resin and low-melting point filler are ind...

Embodiment 2

[0053] Embodiment 2: A deep regeneration repair technology of a carbon / carbon composite material of the present invention:

[0054] (1) Surface treatment of C / C materials

[0055] The treatment of the bonding surface is carried out according to the following two steps: First, the bonding surface is polished with corundum coarse sandpaper, and some regular fine grooves are ground on the bonding surface. Then immerse the material in absolute ethanol and clean it with an ultrasonic cleaner, and finally dry it at 80°C for 4 hours to prepare for bonding.

[0056] (2) Preparation method of high temperature adhesive

[0057] In the present invention, the adhesive consists of 25wt.% silicone resin, 35wt.% low-melting filler (425 mesh), 25wt.% aluminum powder (325 mesh), 20wt.% silicon powder (325 mesh) and 0.2wt.% .% carbon fiber composition, its preparation steps are as follows figure 2 shown. Among them, silicone resin and low-melting point filler are industrial standards, and ot...

Embodiment 3

[0066] Embodiment 3: A deep regeneration and repair technology of carbon / carbon composite materials of the present invention:

[0067] (1) Surface treatment of C / C materials

[0068] The treatment of the bonding surface is carried out according to the following two steps: First, the bonding surface is polished with corundum coarse sandpaper, and some regular fine grooves are ground on the bonding surface. Then immerse the material in absolute ethanol and clean it with an ultrasonic cleaner, and finally dry it at 80°C for 4 hours to prepare for bonding.

[0069] (2) Preparation method of high temperature adhesive

[0070] In the present invention, the adhesive consists of 30wt.% silicone resin, 35wt.% low-melting filler (425 mesh), 15wt.% aluminum powder (325 mesh), 20wt.% silicon powder (325 mesh) and 0.4wt.% .% carbon fiber composition, its preparation steps are as follows figure 2 shown. Among them, silicone resin and low-melting point filler are industrial standards, a...

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Abstract

The present invention provides a deep regenerative repair technology for carbon / carbon composite materials, which includes the following three parts: (1) surface treatment of C / C composite materials: first, the bonding surface is polished with corundum coarse sandpaper Smooth, and process some regular fine grooves on the bonding surface, then immerse the material in absolute ethanol and clean it with an ultrasonic cleaner for 2 hours, and finally dry it at 80°C for 4 hours; (2) High temperature adhesive Preparation: The adhesive consists of 30-35wt.% silicone resin, 30-35wt.% low melting point filler, 20-25wt.% aluminum powder, 15-20wt.% silicon powder and 0.1-0.5wt.% (3) Adhesive curing and high temperature heat treatment process: the adhesive is evenly coated on the bonding surface of the C / C composite material, and then the C / C composite material is bonded together, Finally, it is placed in a high-vacuum carbon tube furnace to be cured at 300°C for 3 hours in a vacuum environment. During the curing period, a pressure of 2.5MPa is applied to the material, and then heat-treated at a high temperature of 700°C-1200°C for 4 hours.

Description

(1) Technical field: [0001] The invention provides a carbon / carbon composite material deep regeneration repair method, which belongs to the technical field of carbon / carbon composite material. (two) background technology: [0002] Carbon / carbon (C / C) composites have excellent high-temperature mechanical properties, making them widely used in the aerospace field, but due to their complex preparation process and brittle nature, such composites are difficult to apply directly It is suitable for the manufacture of components with large dimensions or complex structures. On the other hand, the very high preparation cost of C / C composites also limits its advantages over other high-temperature structural materials. At present, although many connection technologies have been developed, there are many defects in practical applications. Techniques such as bolted connections and brazing will inevitably cause certain damage to the material itself. Therefore, the real realization of sa...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B37/00
Inventor 罗瑞盈李军林晨
Owner BEIHANG UNIV
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