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Method for restoring slurry pump casing used for river and sea dredger

A repair method and mud pump technology, applied in the repair field, can solve problems such as equipment waste and increase production costs, and achieve the effects of saving equipment costs, solving maintenance problems, and saving transportation costs

Inactive Publication Date: 2008-12-17
李小鸽
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Before the present invention, once the inner pump casing of the mud pump used on the river and sea dredger was worn out, it would be scrapped, and then a new inner pump casing of the mud pump was introduced from abroad, which not only caused waste of equipment, but also increased the production cost

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  • Method for restoring slurry pump casing used for river and sea dredger

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Embodiment Construction

[0020] The specific embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0021] The method for repairing a mud pump casing of a river and sea dredger according to the present invention is divided into: a grinding process, a priming process and a wear-resistant layer surfacing process.

[0022] ① Grinding process: Use sand blasting equipment to remove the rust and burrs on the inner surface of the inner pump casing base 1 of the cleaned mud pump, and grind the uneven groove edges on the inner surface of the base 1 at an angle of 20-30°. Grinding can use tools such as hand grinding wheels, and use compressed air to remove grinding residues and powder particles to ensure that the inner layer is clean.

[0023] ②Priming process: as shown in Figure 1, on the inner surface of the base 1 of the inner pump casing of the clean mud pump, use a DC welding machine, a domestic 68-3 electrode and a UTP83FN special ca...

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Abstract

The invention discloses a repair method for the inner pump casing of the high-chromium cast iron mud pump of imported dredgers and the inner pump casing of high-chromium cast iron mud pumps of domestic dredgers. First, the rust and burrs on the worn surface of the inner pump casing of the mud pump are removed, Some parts are angled as required. On the worn surface of the pump casing in the clean mud pump, use the short-arc welding process and the skip welding process to surfacing the mesh-shaped bottom layer, and knock the weld seam at the same time to eliminate stress, avoid cracks, and control the bottom layer surface. interlayer temperature above. UTP wear-resistant electrode and DC welding machine are used to weld the first wear-resistant layer, the second wear-resistant layer, the isolation layer, the third wear-resistant layer and the second wear-resistant layer on the bottom layer by short-arc welding process and skip welding process. Four wear-resistant layers to control the interlayer temperature of each layer. The inner pump casing of the repaired mud pump for dredgers does not deform and does not damage the substrate. The surfacing layer is wear-resistant and impact-resistant, saving costs by 70-90%, and the service life is increased by 3-5 times, which has promotional value.

Description

technical field [0001] The invention relates to a repair method, in particular to a repair method applied to an inner pump casing of a mud pump used in a river and sea dredger made of high chromium cast iron. Background technique [0002] There are countless dredgers in the rivers and oceans of our country, and each dredger is equipped with a mud pump to fish up the mud and sand in the river and the ocean as building materials for building docks, reclamation and dredging rivers. When the mud and sand are excavated and transported, they will collide or hit or rub the inner pump casing of the mud pump when they pass through the mud pump. After a period of time, the inner pump casing of the mud pump will rub out countless grooves with different depths and widths due to the collision or friction of mud and sand, and some parts will even wear through and cause the inner pump casing of the mud pump to be scrapped. Due to the special use environment and conditions, the inner pump ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/04B23K9/095B23K9/235
Inventor 谢绍赋李小鸽易翔
Owner 李小鸽
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