Process for leaching and separating metal components in heavy metal sludge by ultrasonic activation
A technology of heavy metal sludge and metal components, which is applied in the direction of improving process efficiency, can solve the problems of economic and social benefit limitations, incomplete resource utilization, and large secondary pollution, so as to avoid secondary pollution and resource pollution. High recycling rate and low disposal cost
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Embodiment 1
[0017] Waste sludge from a circuit board factory contains 4% copper, 5% iron, 1% tin and 70% water. Its treatment process is as follows:
[0018] 1. First put the sludge into the pulping tank and add water to make the total water content reach 90%, fully stir for half an hour, and then pump it into the leaching tank with a thick slurry pump to obtain a fully mixed solid-liquid slurry.
[0019] 2. The audio frequency is 20kHz and the power is 2.5kw / m 3 Under the condition of ultrasonic radiation, fully stir, gradually add 40-60% dilute sulfuric acid to dissolve, control the pH value to 1.5-2, and the reaction time is 2-3 hours.
[0020] 3. Use a filter press for solid-liquid separation.
[0021] 4. Concentrate the liquid phase after the solid-liquid separation, crystallize the crude copper sulfate, and then recrystallize to obtain the product copper sulfate.
[0022] 5. The solid phase after solid-liquid separation is operated at an audio frequency of 20kHz and a power of 1....
Embodiment 2
[0027] Waste sludge from an electroplating factory contains 2.1% nickel, 1.5% copper, 1.4% zinc, 2.5% iron, 3.0% chromium and 60% water. Its treatment process is as follows:
[0028] 1. First put the sludge into the pulping kettle and add water to make the total water content reach 90%, fully stir for 1 hour, and then pump it into the leaching kettle with a thick slurry pump to obtain a fully mixed solid-liquid slurry.
[0029] 2. The audio frequency is 20kHz and the power is 2.5kw / m 3 Under the conditions of ultrasonic radiation, fully stir, gradually add 40-60% dilute sulfuric acid to dissolve, control the pH value to 3-3.5, and the reaction time is 2-3 hours, nickel and zinc ions are dissolved in the liquid phase, copper, chromium ( trivalent), iron (trivalent) remains in the solid phase.
[0030] 3. Use a filter press for solid-liquid separation.
[0031] 4. The liquid phase after solid-liquid separation is separated and purified by three-phase extraction, and concentra...
Embodiment 3
[0039] The leaching slag from a wet zinc smelting plant contains 11% zinc, 16% iron and 40% water. Its treatment process is as follows:
[0040] 1. First add the leaching slag to the pulping kettle and add water to make the total water content reach 90%, fully stir for 50 minutes, then pump it into the leaching kettle with a thick slurry pump to obtain a fully mixed solid-liquid slurry.
[0041] 2. The audio frequency is 20kHz and the power is 2.5kw / m 3 Under the conditions of ultrasonic radiation, fully stir, gradually add 40-60% dilute sulfuric acid to dissolve, control the pH value to 3-3.5, and the reaction time is 2-3 hours, zinc ions dissolve in the liquid phase, iron (trivalent) stays in solid phase.
[0042] 3. Use a filter press for solid-liquid separation.
[0043] 4. After the liquid phase after solid-liquid separation is passed through sulfide to precipitate copper and lead, then adjust the pH value to 4.5 and enter hydrogen peroxide to completely precipitate ir...
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