833 results about "Top drive" patented technology

The present invention provides a method and apparatus for handling tubulars and drilling with tubulars such as casing into a formation. In one aspect of the invention, the apparatus comprises a circulating head and a cementing head operatively connectible to a gripping member. The circulating head is used to circulate drilling fluid while drilling with casing, and the cementing head is used to cement the casing string within the formation at a desired depth. The present invention also relates to methods and apparatus for isolating a tensile load from a drilling apparatus rotated by a top drive. In one aspect, the present invention provides a load isolator apparatus having an isolator body operatively connected to the top drive and a torque body at least partially disposed in the isolator body. In operation, the bearing assembly transfers the tensile load from the torque body to the isolator body.

A pushdown and rotating tool for holding, pushing, and rotating a floated casing string into a wellbore is provided. The tool includes a mandrel, a housing attached about the external diameter of the mandrel and shaped to receive a collared casing, a jaws assembly within the housing, and an automatic hydraulics system for actuating the jaws. The mandrel and housing are connected such that they can move telescopically relative to one another, and such motion actuates the jaws. The tool has a threaded coupling for a top drive connection, the top drive providing the pushdown and rotational forces which are transmitted to the casing by way of the tool. The mandrel also has an internal passage-way through its length and a male connection at the bottom. The tool facilitates floating a casing into a substantially horizontal wellbore when the casing becomes buoyant and tries to "kick back" out of the well, or when the floated casing becomes stuck and requires rotation to extend beyond the obstacle.

The present invention provides a method and apparatus for handling tubulars and drilling with tubulars such as casing into a formation. In one aspect of the invention, the apparatus comprises a circulating head and a cementing head operatively connectible to a gripping member. The circulating head is used to circulate drilling fluid while drilling with casing, and the cementing head is used to cement the casing string within the formation at a desired depth. The present invention also relates to methods and apparatus for isolating a tensile load from a drilling apparatus rotated by a top drive. In one aspect, the present invention provides a load isolator apparatus having an isolator body operatively connected to the top drive and a torque body at least partially disposed in the isolator body. In operation, the bearing assembly transfers the tensile load from the torque body to the isolator body.

A system for measuring desired drilling parameters of a pipe string during an oil and gas well drilling operation is provided that includes a top drive assembly; a pipe running tool engageable with the pipe string and coupled to the top drive assembly to transmit translational and rotational forces from the top drive assembly to the pipe string; and one or more measurement devices mounted to the pipe running tool for measuring the desired drilling parameters of the pipe string during the oil and gas well drilling operation.

An improved mast arrangement for a mobile multi-function rig has a winch line extending from an upper end of the mast and a traveling block supported thereon. A trolley mountable on the mast is adapted for coupling to the traveling block. The trolley works primarily as a guide for a given load, and therefore is of a lightweight design since loads mounted to the trolley are transferred directly to the traveling block and the supporting winch line. The trolley provides the capability to readily switch between various rig operations, including manipulating coiled tubing with an injector, setting surface casing using a top drive, operating the winch and traveling block for joined pipe operations, and interchanging between top drive and joined pipe operations without removing the top drive from the mast or rig. The rig can run deeper joined pipe applications than previous mobile rigs by providing means for employing the top drive, namely the trolley is adapted to counteract the torsion exerted by the top drive during operation. The trolley is able to work the entire length of the mast after quickly parking the injector near the bottom of the mast. The winch and traveling block have unobstructed travel along the entire length of the mast without disengaging the trolley from the mast and with the injector parked near the bottom end.

A system and method for building and handling oilfield tubular stands while drilling operations are simultaneously and independently occurring with one drilling deck, one derrick, and one rotary system. An offline guided path horizontal to vertical arm lifts and moves in the same plane tubulars stored horizontally on the catwalk and positions the tubulars vertically directly into a preparation hole for assembling and disassembling tubular stands while online drilling operations are simultaneously being conducted. A stand arm lifts and lowers the tubulars into and out of the adjustable preparation hole, and transports the tubulars for storage to an auxiliary tubular racking station in the upper part of the derrick. A bridge racker crane moves tubular stands from the auxiliary tubular racking station to the top drive or another tubular racking station.

The present invention provides an apparatus that permits sections of tubulars to be connected to or disconnected from a string of pipe during a drilling operation. The apparatus further permits the sections of drill pipe to be rotated and to be axially translated during the connection or disconnection process. The apparatus further allows for the continuous circulation of fluid to and through the tubular string during the makeup or breakout process. The apparatus defines a rig assembly comprising a top drive mechanism, a rotary drive mechanism, and a fluid circulating device. Rotation and axial movement of the tubular string is alternately provided by the top drive and the rotary drive. Additionally, continuous fluid flow into the tubular string is provided through the circulation device and alternately through the tubular section once a connection is made between an upper tubular connected to the top drive mechanism and the tubular string.

A method and apparatus for holding and turning a tubular and string of tubulars, such as casing, for make-up and drilling with the tubulars are disclosed. The apparatus generally includes a spear and a clamping head, both of which are mounted to a top drive. The spear and the clamping head can be engaged to transmit torque therebetween from the top drive. In addition, an aspect of the invention provides variable height wickers positioned on slips to enable use of the slips with variable inner diameter (ID) and weight casing without deformation or rupture of the casing. Still further, a casing collar is also provided to provide reinforcement to the casing in the area of slip contact with the casing ID.

A top drive drilling system, in at least some aspects, having a top drive unit, and a pipe gripping system beneath the top drive unit which has an open throat for receiving a tubular to be gripped by the pipe gripping system; and, in at least certain aspects, the gripping system having a body with first and second jaws movably connected thereto and piston / cylinder devices movably interconnected with each jaw for moving the jaws to clamp and then to rotate the pipe.

Methods and apparatus for drilling with a top drive system are provided. In one aspect, a top drive system includes a top drive, top drive adapter, and a tubular positioning apparatus. In another aspect, the top drive adapter is pivotably connected to the top drive for pivoting the top drive adapter toward the casing string with respect to the top drive. In another aspect, the system includes a telescopic link system connected to a lower portion of the top drive adapter to move the casing string into engagement with the top drive adapter. In another aspect, the top drive adapter includes a housing operatively connected to the top drive and a plurality of retaining members disposed in the housing for gripping the tubular. In another aspect, the tubular positioning apparatus includes a gripping member for engaging a tubular and a conveying member for positioning the gripping member. A spinner may be provided to rotate the tubular.

A tubular tool body carried at the end of a drilling rig top drive is received within a drill string being used as a landing string to position casing in a wellbore. External threads on the tool body can be mated with the box threads of the drill string to secure the top drive and drill string together for simultaneous drill string movement and fluid circulation. An annular seal carried about the tool body engages and seals with the internal wall of the drill pipe to prevent drilling fluid leakage when the tool body is received within the drill pipe without thread engagement. The tool has an internal check valve that opens to allow back flow of drilling fluid that may be displaced from the drill pipe as the pipe is lowered into the well. The check valve prevents standing fluid in the top drive from spilling onto the rig floor when the tool is withdrawn from the drill string. Pump pressure applied through the top drive axially moves the check valve against a biasing spring to open a bypass through the wall of the tool to permit forward circulation through the drill string and casing. The spring bias force is sufficient to withstand the hydrostatic force exerted by the standing column of fluid in the top drive and associated piping.

An apparatus for facilitating the connection of tubulars using a top drive, the apparatus comprising a stator attachable to said top drive, and a supporting member for supporting a tool, wherein means are provided to allow substantially horizontal movement of said supporting member.

Method and system for connecting a joint of pipe to a top drive motor just above the drilling platform of a drilling rig where the connection can be made quickly and safely by a drilling operator. The system includes a top drive motor that tilts about a horizontal axis and a pipe launcher that brings joints of pipe up to the drilling platform for connection with a top drive motor at a safe and convenient height above the platform. The top drive motor further includes a clamping assembly that grasps and pulls the joint of pipe to the motor as the connection is being made. The clamp assembly supports the motor-pipe connection as the top-drive motor is raised in the drilling mast of the rig bringing the joint of pipe up into a vertical orientation for connection with the drill tubing string.

A drilling rig is provided which is adapted to selectively drill using coiled tubing and jointed-pipe. The rig includes a base, a mast, a top drive slidably mounted to said mast for performing jointed-pipe operations, and a tubing injector for performing coiled tubing operations, mounted on said mast for selective movement from a first position in which the injector is in line with the mast and a second position in which the injector is out of line with the mast to permit jointed-pipe operations by the top drive. The rig is uniquely suited to easily and quickly assemble bottom hole assemblies (BHA's), and to connect such BHA's to coiled tubing.

A system and method for building and handling oilfield tubular stands while drilling operations are simultaneously and independently occurring with one drilling deck, one derrick, and one rotary system. An offline guided path horizontal to vertical arm lifts and moves in the same plane tubulars stored horizontally on the catwalk and positions the tubulars vertically directly into a preparation hole for assembling and disassembling tubular stands while online drilling operations are simultaneously being conducted. A stand arm lifts and lowers the tubulars into and out of the adjustable preparation hole, and transports the tubulars for storage to an auxiliary tubular racking station in the upper part of the derrick. A bridge racker crane moves tubular stands from the auxiliary tubular racking station to the top drive or another tubular racking station.

Method and system for connecting a joint of pipe to a top drive motor just above the drilling platform of a drilling rig where the connection can be made quickly and safely by a drilling operator. The system includes a top drive motor that tilts about a horizontal axis and a pipe launcher that brings joints of pipe up to the drilling platform for connection with a top drive motor at a safe and convenient height above the platform. The top drive motor further includes a clamping assembly that grasps and pulls the joint of pipe to the motor as the connection is being made. The clamp assembly supports the motor-pipe connection as the top-drive motor is raised in the drilling mast of the rig bringing the joint of pipe up into a vertical orientation for connection with the drill tubing string.

A torque sub for use with a top drive is disclosed. A method of connecting threaded tubular members for use in a wellbore includes operating a top drive. The top drive rotates a first threaded tubular member relative to a second threaded tubular member. The method further includes measuring a torque exerted on the first tubular member by the top drive. The torque is measured using a torque shaft rotationally coupled to the top drive and the first tubular. The torque shaft has a strain gage disposed thereon. The method further includes wirelessly transmitting the measured torque from the torque shaft to a stationary interface; measuring rotation of the first tubular member; compensating the rotation measurement by subtracting a deflection of the top drive and / or the first tubular member; determining acceptability of the threaded connection; and stopping rotation of the first threaded member when the threaded connection is complete or if the threaded connection is unacceptable.

Embodiments of the present invention generally relate to a torque sub for use with a top drive. In one embodiment a method of connecting threaded tubular members for use in a wellbore is disclosed. The method includes operating a top drive, thereby rotating a first threaded tubular member relative to a second threaded tubular member; measuring a torque exerted on the first tubular member by the top drive, wherein the torque is measured using a torque shaft rotationally coupled to the top drive and the first tubular, the torque shaft having a strain gage disposed thereon; wirelessly transmitting the measured torque from the torque shaft to a stationary interface; measuring rotation of the first tubular member; determining acceptability of the threaded connection; and stopping rotation of the first threaded member when the threaded connection is complete or if the threaded connection is unacceptable.

A top drive system for drilling with casing includes a casing feeder and a torque head. In one embodiment, the casing feeder is adapted to position a casing for engagement with the torque head. The casing feeder includes a pair of conveying arms for engagement with the casing. Each conveying arm may be raised or lowered by a cylinder. The conveying arms are equipped with a motor driven roller for engaging and lifting the casing. The casing feeder may also be equipped with a counting apparatus to determine the positioning of the casing in the torque head.

The present invention generally relates to a method and apparatus for drilling with a top drive system. In one aspect, the present invention provides a tubular gripping member for use with a top drive to handle a tubular comprising a housing operatively connected to the top drive and a plurality of gripping elements radially disposed in the housing for engaging the tubular, wherein moving the housing relative the plurality of gripping elements causes the plurality of gripping members to engage the tubular.

A modular top drive system for construction of a wellbore includes a motor unit. The motor unit includes: a drive body; a drive motor having a stator connected to the drive body; a trolley for connecting the drive body to a rail of a drilling rig; and a drive ring torsionally connected to a rotor of the drive motor and having a latch profile for selectively connecting one of: a drilling unit, a casing unit, and a cementing unit to the motor unit.

A make-up control method and system for creating a threaded connection between a first tubular and a second tubular are provided. The make-up control system including a top drive connected to the first tubular and a controller operably connected to the top drive that sends at least one command signal to the top drive. The top drive generating a torque and a rotational speed in response to the at least one command signal that are applied to the first tubular during a make-up process between the first and second tubulars. The top drive also generating a torque feedback signal that is transmitted to the controller. The controller using the feedback signals to monitor the torque and rotational speed that are applied to the first tubular during the make-up process. The controller halting the make-up process when a predetermined torque limit is reached.

A drilling machine and drilling rig for exploratory drillings and producing wells, include a base mounting atop drive, and a multifunctional gripper for gripping drilling pipe from a stock and to be raised on the base for eventual positions positioning at a well center, an elevator being provided below the top drive. The base can be rotatably mounted and have a live ring at a base lower end region, the base being rotated to the pipe stock location and being rotatable to a well center as well. A drilling pipe upper end when raised on the base can be connected to the top drive, and an iron roughneck on a rig floor can be used to connect a pipe lower end to a pipe section in the well. Where two drilling machine are used, one can be used for actual drilling at the well center, and the second supplied with pipework for the operation.

A pipe running tool for use in an oil drilling system and the like comprises a lower drive shaft adapted to engage a drive shaft of a top drive assembly for rotation therewith. The pipe running tool further includes a lower pipe engagement assembly which is driven to rotate by the lower drive shaft, and is designed to releasably engage a pipe segment in such a manner to substantially prevent relative rotation between the two. Thus, when the lower pipe engagement assembly is actuated to securely hold a pipe segment, the top drive assembly may be actuated to rotate the top drive output shaft, which causes the lower drive shaft and lower pipe engagement assembly to rotate, which in turn rotates the pipe segment.

Embodiments of the present invention generally relate to methods and apparatus for improving top drive operations. In one embodiment a method of ensuring safe operation of a top drive includes operating a top drive, thereby exerting torque on a first tubular to makeup or breakout a first threaded connection between the first tubular and a second tubular. The method further includes monitoring for break-out of a second connection between a quill of the top drive and the first tubular; and stopping operation of the top drive and / or notifying an operator of the top drive if break-out of the second connection is detected.

A system for measuring desired drilling parameters of a pipe string during an oil and gas well drilling operation is provided that includes a top drive assembly; a pipe running tool engageable with the pipe string and coupled to the top drive assembly to transmit translational and rotational forces from the top drive assembly to the pipe string; and one or more measurement devices mounted to the pipe running tool for measuring the desired drilling parameters of the pipe string during the oil and gas well drilling operation.

A gripping tool includes a body assembly and gripping assembly with a grip surface adapted to move from a retracted position to an engaged position to radially engage a work piece in response to relative axial displacement. A linkage is provided to act between the body assembly and the gripping assembly which, upon relative rotation in at least one direction, of the body relative to the grip surface results in relative axial displacement of the grip surface to activate the gripping elements. This tool was developed for use on drilling and service rigs having top drives, and supports rapid engagement and release, hoisting, pushing, and rotating.

The present disclosure generally relates to a combined multi-coupler for a top drive. In one embodiment, a combined multi-coupler including a first tubular member having a first axial load profile, a first torque profile, and a first junction member, and a second tubular member having a second axial load profile, a second torque profile, and a second junction member. The engagement of the first tubular member to the second tubular member forms connections between the first and second axial load profiles, the first and second torque profiles, and the first and second junction members.