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Novel strategy to reduce lactic acid production and control ph in animal cell culture

a technology cell culture, applied in the field of new strategy to reduce lactic acid production and control ph in animal cell culture, can solve the problems of low ph levels, insufficient metabolization, and insufficient control of lactic acid production at lower ph, so as to reduce the specific lactic acid production rate of the cell, the effect of reducing the production ra

Inactive Publication Date: 2012-07-26
KECK GRADUATE INST OF APPLIED LIFE SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present patent relates to methods for culturing cells with exogenous lactate to produce recombinant proteins. The methods involve controlling cell metabolism and maintaining pH stability and osmolality in animal cell cultures. By adding exogenous lactate to the cell, the production of lactic acid is reduced and the specific lactic acid production rate of the cell is reduced by at least 50%. The sufficient concentration of exogenous lactate can be about 5 to about 100 mM. The cell can also be adapted to the exogenous lactate before culturing. The methods do not require an external pH control to maintain optimum cell growth and viability. The cells can also be infected with a viral vector or used for gene therapy or vaccine production. The patent also describes a method for culturing cells in a fed-batch animal cell culture to prevent an excessive osmolality increase in the cell culture. Overall, the methods provide efficient ways for producing recombinant proteins in animal cells.

Problems solved by technology

When glucose is above the minimum required amount, it is not metabolized efficiently.
Inhibition of cell growth is often partly due to excessive increases in osmolality in pH-controlled bioreactors; this is a particular challenge for fed-batch processes where the extension of culture time can be accompanied by excessive lactic acid accumulation (Chu and Robinson, Curr Opin Biotechnol 12:180-1872001; Hu and Ozturk, Cell Culture Technology for Pharmaceutical and Cell-Based Therapies.
Simple methods, such as control of the culture at lower pH, have been implemented in manufacturing operations, but are often insufficient.
Furthermore, low pH levels may negatively impact the growth, viability, or productivity of the cells, as well as the quality of any product derived from or generated by the cells.
1995, 46:579-587) may be considered not robust enough for implementation in actual cGMP operations.
Low glucose levels may lead to glucose depletion, apoptosis, and premature cell death (Yeo et al., Biotechnol Lett.
These considerations make implementation less attractive.
1992, 11:311-322) and may also lead to lower growth rates or reduced effectiveness.
1999, 66:238-246) are often time consuming and have the potential for creating unstable cell lines in CHO cell cultures.

Method used

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  • Novel strategy to reduce lactic acid production and control ph in animal cell culture
  • Novel strategy to reduce lactic acid production and control ph in animal cell culture
  • Novel strategy to reduce lactic acid production and control ph in animal cell culture

Examples

Experimental program
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Effect test

example 1

Selecting a Sufficient Concentration of Lactate

[0089]In order to test a novel strategy of minimizing lactic acid production by viewing lactic acid metabolism as a mass action balance between pyruvate and lactate levels, cells were cultured in the presence of exogenous lactate. Although the equilibrium balance highly favors lactic acid production (ΔG°=−25.1 kJ / mol) this flux can hypothetically be reversed by high levels of lactate as explained by the following reaction (Lehninger, 2000, Principles of Biochemistry. New York: Worth Publishers):

Pyruvate+NADH+H+⇆Lactate-+NAD+ΔG=RTlnKeq+RTln([LAC-]·[NAD+][PYR]·[NADH])WhereRTlnKeq=ΔG°=-25.1kJ / mol

[0090]Reaction 1: Pyruvate to lactate interconversion and its standard free energy change.

[0091]Lactate concentrations that increase the stoichiometric ratio above the equilibrium constant, Keg, should generate a positive ΔG and change the actual free energy to favor pyruvate production. This phenomenon follows the laws of mass action, and thus dic...

example 2

Adapting Cells to Sufficient Lactate Concentration

[0094]To investigate whether cell growth can recover in lactate supplemented media, an attempt to adapt the cells was explored. The Native Control cells were thawed and grown in conditions described in Table 1. Basal medium was the commercially available serum-free, chemically-defined OptiCHO medium supplemented with 8 mM glutamine (Invitrogen, Carlsbad, Calif.). Adaptation to high lactate levels occurred by continuously passaging the cells in starting lactate levels ranging between 25 to 44 mM as measured by a Bioprofile 400. Ninety sequential passages over 9 months were performed in total to monitor stability and run parallel experiments. For the media formulation, the final lactate concentration chosen was 35 mM. The cells successfully adapted to this level of lactate supplementation will hereafter be referred to as “Lactate Adapted” cells.

[0095]A second control cell line was adapted in a similar fashion to basal medium supplement...

example 3

Metabolic Efficiency of Cells in Sufficient Lactate

[0099]In view of the mass action model, a lactate supplementation strategy may reduce process variability with respect to glucose metabolism. To determine if the sufficient lactate concentration identified in Example 1 altered the glucose metabolism of the cells, both lactate production and glucose consumption were measured.

[0100]Lactate Adapted cells were continuously passaged in medium containing 0 to 40 mM lactate. As illustrated in FIG. 3, specific lactic acid production rates decreased with increasing initial lactate concentration. Inoculating cultures between 35 to 40 mM lactate substantially reduced lactic acid production with zero net flux predicted to be slightly above 40 mM.

[0101]A wide distribution of lactic acid production for cultures batched without lactate can be observed in FIG. 3. As lactate additions increased, the distribution became tighter, minimizing process variability.

[0102]Lower lactic acid production (qLac)...

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Abstract

The present disclosure provides a method for culturing cells in exogenous lactic acid. Certain aspects of the present disclosure include the production of recombinant proteins, such as antibodies and fragments thereof. Certain aspects of the present disclosure also relate to methods of controlling lactic acid production, pH stability and osmolality in cell culture.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS[0001]This application is a division of U.S. patent application Ser. No. 12 / 903,046, filed Oct. 12, 2010, now pending; which application claims the benefit under 35 U.S.C. §119(e) of U.S. Provisional Patent Application No. 61 / 250,798 filed Oct. 12, 2009, where these applications are incorporated herein by reference in their entirety.BACKGROUND[0002]1. Technical Field[0003]The present disclosure is related generally to methods for culturing animal cells in the presence of exogenous lactate.[0004]2. Description of the Related Art[0005]A number of successful methods have been developed for the commercial production of recombinant therapeutic proteins and other products using animal cell culture. The fed-batch approach is among the more popular methods, as it works well for current good manufacturing process (cGMP) operations and provides improved cell culture performance compared to the batch method. It involves minimally invasive operations and a...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C12Q1/06
CPCC12N5/0018C12P21/02C12N2500/30
Inventor CROUGHAN, MATTHEW S.FREUND, NATHANIEL W.
Owner KECK GRADUATE INST OF APPLIED LIFE SCI
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