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Complexing agent for preparing tungsten carbide granule reinforced steel matrix skin layer composite material

A technology of tungsten carbide particles and composite materials, applied in the field of materials, can solve the problems of difficult to manufacture parts, long production cycle, increased manufacturing cost, etc., and achieve the effect of improving structure and performance, less bad residues, and moderate bonding strength

Inactive Publication Date: 2006-02-15
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, based on the above-mentioned existing preparation technologies, it is not difficult to find that there are still many deficiencies in the application of the casting infiltration process.
If the composite layer is not well bonded to the matrix, iron oxide impurities are accumulated on the interface; improper use of binders leads to uneven thickness of the composite layer, uneven surface, and defects such as pores and slag inclusions in the composite layer; prefabricated compacts must be equipped with corresponding Pressure forming equipment and molds prolong the production cycle and significantly increase the manufacturing cost of the product; it is difficult to prepare a cast-infiltrated composite layer with poor wettability between the reinforcing particles and the matrix material; the negative pressure cast-infiltrated process requires corresponding equipment, and the cost is high. Long production cycle, difficult to manufacture larger parts, etc.
There are two main reasons for the above deficiencies: 1) the viewpoint of pure binder, and improper selection of binder; 2) insufficient understanding of the metallurgical phenomena that occur at the interface between the particles and the matrix during the casting infiltration process In-depth, no measures are taken to eliminate the problem of iron oxide accumulation at the interface

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0009] The backbone material is 16% of thermosetting water-soluble phenolic resin, 8% of borax, 2% of 300-mesh aluminum powder, 2% of 270-mesh high-carbon ferrochrome powder, 1% of 270-mesh ferromolybdenum powder, and the rest is water. The backbone material is dissolved in water to make a solution, and the auxiliary materials are dispersed in the solution to make a composite agent. Fully stir the prepared composite agent to make it uniform, then add it into the tungsten carbide particles, continue to stir, so that the composite agent is evenly coated on the tungsten carbide particles, remove the water by heating, and then cast. The compounding agent is used to prepare WCp reinforced steel base surface layer composite rolling guide plate, the surface of the cast guide plate is smooth and smooth, the composite structure and the matrix structure are well combined, and the comprehensive performance of the composite material is very good.

Embodiment 2

[0011] The difference between this embodiment and Example 1 is that the backbone material is 20% of thermosetting water-soluble phenolic resin, 10% of borax, and the auxiliary material is 3% of 300 mesh aluminum powder, 2% of 270 mesh high carbon ferrochrome powder, 270 mesh Mesh molybdenum iron powder 2%, the rest is water. The backbone material is dissolved in water to make a solution, and the auxiliary materials are dispersed in the solution to make a composite agent. All the other are the same as in Example 1.

Embodiment 3

[0013] The difference between this embodiment and Example 1 is that the backbone material is 10% of thermosetting water-soluble phenolic resin, 5% of borax, and the auxiliary material is 3% of 300 mesh aluminum powder, 3% of 270 mesh high carbon ferrochrome powder, 270 mesh Mesh ferromolybdenum powder 1%, the rest is water. The backbone material is dissolved in water to make a solution, and the auxiliary materials are dispersed in the solution to make a composite agent. All the other are the same as in Example 1.

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PUM

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Abstract

The invention discloses a preparation method for complexing agent to WCp reinforcing steel-base surface composite material, which comprises 15-30% thermosetting water-soluble phenolic resin and borax, 1-7% mixture of 300 item aluminum powder, 300 item high carbon ferro-chrome and 270 item ferro-molybdenum powder, and water. The product has well wettability with WC particle, proper binding strength, low foam quantity, little bad residue, and strong function to eliminate defect between metal body and particle, and sets base for casting-osmosis method to prepare the said composite material.

Description

technical field [0001] The invention belongs to a material used in the process of preparing composite materials, in particular to a composite agent for preparing tungsten carbide particles (WCp) reinforced steel-based surface layer composite materials. Background technique [0002] The casting infiltration process prepares WCp reinforced steel-based surface composite materials, which pre-fix the WC particles as the reinforcing phase at a specific position in the mold cavity, and then inject molten steel, which infiltrates the WC particles and penetrates into the gaps. , there is a certain degree of interfacial interaction, and finally a layer of WCp reinforced steel matrix composite material is formed on the surface of the casting. Typical processes are ordinary cast infiltration process and negative pressure cast infiltration process. In particular, the ordinary cast infiltration process has the advantages of simple process, less energy consumpti...

Claims

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Application Information

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IPC IPC(8): C22C38/00B22D19/14
Inventor 李秀兵方亮高义民邢建东
Owner XI AN JIAOTONG UNIV
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