Method for preparing composite material with nano hybrid lubricant on surface
A composite material, nanotechnology, applied in other manufacturing equipment/tools, turbines, engine components, etc., to achieve the effect of low requirements, easy operation and wide application
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Embodiment 1
[0015] The preparation method of surface nano-hybrid wetting composite material: 1) using concentration of 4% phosphoric acid and 1% malic acid as anodizing solution, at 1.5A / dm 2 , anodize the aluminum material at 8°C for 2 hours, and a porous oxide film is formed on the surface; 2) Prepare a nano-scale hybrid lubricant, the preparation method is as follows: MoS with a particle size of 4-5 μm 2 And PTFE powder according to the ratio of 4: 6, add 0.1% surfactant (OP) and carry out ball milling, ball material ratio 10: 1, rotating speed is 500r / min, ball milling time is 70h, after ball milling, the particle size in water quality dispersion liquid is in 40-50nm. 3) Immerse the porous oxide film in the dispersion liquid, ultrasonically impregnate and fill the lubricant, the ultrasonic frequency is 50 Hz, and the ultrasonic time is 5 min, and then heated to 150° C. in an oven and kept for 30 min. The coefficient of friction of the obtained surface composite is 0.15.
Embodiment 2
[0017] 1) Aluminum uses a concentration of 4% phosphoric acid and 1% malic acid as an anodizing solution at 1.5A / dm 2 , anodize the aluminum material at 9°C for 2 hours, and a porous oxide film is formed on the surface; 2) Prepare a nano-scale hybrid lubricant, the preparation method is as follows: MoS with a particle size of 4-5 μm 2 And PTFE powder according to the ratio of 5: 5, add 0.5% surfactant (OP) and carry out ball milling, ball-to-material ratio 10: 1, rotating speed is 600r / min, ball milling time is 120h, the particle size in the aqueous dispersion liquid after ball milling is 30-50nm. 3) Immerse the porous oxide film in the dispersion liquid, ultrasonically impregnate and fill the lubricant, the ultrasonic frequency is 50 Hz, and the ultrasonic time is 5 min, and then heated to 150° C. in an oven and kept for 30 min. The obtained surface composite friction coefficient is 0.12
Embodiment 3
[0019] 1) Use 4% phosphoric acid and 1% malic acid as the anodizing solution at 1.5A / dm 2 , anodize the aluminum material at 10°C for 2 hours, and a porous oxide film is formed on the surface; 2) Prepare a nano-scale hybrid lubricant, the preparation method is as follows: MoS with a particle size of 4-5 μm 2 And PTFE powder according to the ratio of 7: 3, add 0.2% surfactant (OP) and carry out ball milling, the ball material ratio is 10: 1, and the rotating speed is 560r / min, and the ball milling time is 90h, and the particle size in the aqueous dispersion after ball milling is 20-40nm. 3) Immerse the porous oxide film in the dispersion liquid, ultrasonically impregnate and fill the lubricant, the ultrasonic frequency is 50 Hz, and the ultrasonic time is 5 min, and then heated to 150° C. in an oven and kept for 30 min. The coefficient of friction of the composite surface obtained is 0.05.
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