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Sand mould vacuum pressure casting technology and equipment
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A technology of vacuum pressure casting and sand moulding, which is used in the field of high density production, can solve the problems of long production cycle, poor structural stability of cold-worked materials, deformation of parts, etc., and achieves the effect of ensuring cleanliness and avoiding shrinkage and thermal cracking.
Inactive Publication Date: 2005-06-01
李泽奇
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However, the overall material consumes too much processing time, the production cycle is too long, and due to the poor stability of the cold-worked material structure, for some precision thin-walled parts, it often occurs that the parts are scrapped due to deformation at the end of processing.
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[0027] exist Figure 1 , Molding: Use quartz sand as the raw material of the sand mold, mix it with high-strength no-hardening resin, shape, repair, and temperature aging. The shape can withstand a pressure difference of ±1 MPa, and the temperature is aged for 8 hours. The casting tank is equipped with a pressure gauge 9, a vacuum negative pressure gauge 10, a vacuum valve 11, a pressure valve 12 and an exhaust valve 13. The vacuum valve is connected to the vacuum through the vacuum tube 14. Tank 15 and vacuum pump 16 are connected, pressure valve 12 is connected with pressure tank 18 and air compressor 19 through pressurized pipe 17, vacuum tank is equipped with pressure gauge 20, and pressure tank is equipped with safety valve 21 and pressure gauge 22.
[0028] exist Figure 5 , put the sand mold base 1 into the casting tank 7, fix the sand mold 2 and close the mold. The ladle 15 is hung on the casting frame 24, the casting cup and the pouring cup 4 are installed, the refi...
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Abstract
The invention provides a sand mold vacuum pressure casting process. The main feature is to use sand as raw material, use resin or mix well, shape, repair, temperature aging, clamp and position the sand mold, put the melt, pouring cup, and sand mold in the casting tank, and then vacuumize it before working Then cast and pressurize to cool and solidify to achieve a compact casting structure. After releasing the pressure, open the door to take the sand mold, and get the blank after sand cleaning. The present invention also provides a sand mold vacuum pressure casting equipment. The sand mold base, sand mold, castings, pouring cups, ladles, and molten metal are all packed in a casting tank, and the door is closed to form a system. Operated according to the process, the peripheral equipment of the casting tank is There are pressure gauges, negative pressure gauges, vacuuming, pressurizing and exhausting devices. Using this technology avoids the phenomenon of shrinkage and thermal cracking of castings, avoids pores and defects in castings, and completely feeds to form high-density castings. It is suitable for the production of high-strength, air-tight, leak-proof castings and high-pressure parts, high precision and high density. , high-stability main components, high-quality scientific research and military supporting products, the prospect of popularization and application is very broad.
Description
Technical field: [0001] The invention relates to a sand casting process and equipment, which is especially suitable for the production of high-density and high-quality casting products. Background technique: [0002] In the existing casting process, the cost of ordinary sand casting is low. The production cycle is short, but the density (pinhole degree) and casting quality of the casting cannot be guaranteed, which cannot meet the supporting requirements of scientific research and military products; the die-casting process requires expensive steel molds, and the production cycle is long, and the pores of the casting cannot be guaranteed. Elimination; gypsum precision castings can basically meet the technical requirements of users. However, plaster-type precision casting requires expensive high-precision metal molds. The baking time of gypsum molding is as long as more than 50 hours, and the energy consumption is huge. Because the gypsum type does not have the function of ...
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